The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 11, 2018

Filed:

Jun. 18, 2013
Applicants:

Element Six Abrasives S.a., Luxembourg, LU;

Element Six Limited, Co. Clare, IE;

Inventors:

Bo Christer Olofsson, Robertsfors, SE;

Cornelis Roelof Jonker, Springs, ZA;

Roger William Nigel Nilen, Oxfordshire, GB;

Stig Ake Andersin, Robertsfors, SE;

John James Barry, Co. Clare, IE;

Assignees:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B01J 3/06 (2006.01); B24D 18/00 (2006.01); B22F 3/00 (2006.01); B22F 3/12 (2006.01); B22F 3/14 (2006.01); B22F 7/06 (2006.01); C22C 26/00 (2006.01); E21B 10/567 (2006.01); E21B 10/573 (2006.01); B24D 3/00 (2006.01); E21B 10/54 (2006.01); B22F 3/24 (2006.01); B22F 5/00 (2006.01); E21B 10/56 (2006.01);
U.S. Cl.
CPC ...
B01J 3/06 (2013.01); B22F 3/003 (2013.01); B22F 3/12 (2013.01); B22F 3/1208 (2013.01); B22F 3/14 (2013.01); B22F 7/06 (2013.01); B24D 18/00 (2013.01); C22C 26/00 (2013.01); E21B 10/5673 (2013.01); E21B 10/5735 (2013.01); B22F 2003/247 (2013.01); B22F 2005/001 (2013.01); B22F 2999/00 (2013.01); B24D 3/00 (2013.01); E21B 10/54 (2013.01); E21B 2010/566 (2013.01);
Abstract

A method of making a cutter structure () comprises placing a pre-formed body () of hard material having a surface topography in a canister, placing an aggregated mass of grains of superhard material () over said surface topography, placing a punch () in contact with the superhard material (), the punch () having a surface with a surface topography inverse to that of the hard material body to imprint a pattern in the superhard material () complementary to the surface topography of the punch (). The surface of the punch () contacting the superhard material () being formed of a ceramic material that does not react chemically with the superhard material () and/or a sinter catalyst for the superhard material (). A pressure of greater than 3 GPa is then together with a temperature sufficiently high for the catalyst to melt to form the cutter structure () with a layer of polycrystalline superhard material bonded to the hard material and having a surface topography corresponding to the surface topography of the hard material.


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