The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 28, 2018

Filed:

Dec. 26, 2014
Applicant:

Hrl Laboratories, Llc, Malibu, CA (US);

Inventors:

Zak C. Eckel, Newbury Park, CA (US);

Jacob M. Hundley, Newbury Park, CA (US);

Alan J. Jacobsen, Woodland Hills, CA (US);

Eric C. Clough, Santa Monica, CA (US);

Thomas Boundy, Malibu, CA (US);

Assignee:

HRL Laboratories, LLC, Malibu, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 3/10 (2006.01); G02B 6/12 (2006.01); B32B 27/08 (2006.01); B32B 27/36 (2006.01); G02B 6/138 (2006.01);
U.S. Cl.
CPC ...
G02B 6/12002 (2013.01); B32B 3/10 (2013.01); B32B 27/08 (2013.01); B32B 27/365 (2013.01); G02B 6/138 (2013.01); B32B 2250/03 (2013.01); B32B 2255/26 (2013.01); B32B 2551/00 (2013.01);
Abstract

In some variations, a polymer-based microlattice structure includes a plurality of intersecting micro-truss structural elements each comprising a thermoset first polymer, and a continuous coating layer (with a second polymer) that substantially encapsulates each of the micro-truss structural elements, wherein the second polymer in the continuous coating layer bonds the thermoset first polymer to a substrate. The micro-truss structural elements preferably are architecturally ordered and the coating layer is uniformly distributed within the microlattice structure. The polymer coating layer may be present over the entire microlattice surface area, thereby increasing bond area to improve toughness. The microlattice structure may also have higher glass-transition temperature and chemical resistance, compared to a microlattice structure without the coating layer. Methods of forming a polymer-based microlattice structure are also disclosed.


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