The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 14, 2018

Filed:

Nov. 15, 2013
Applicant:

General Electric Company, Schenectady, NY (US);

Inventors:

Qi Zhao, Niskayuna, NY (US);

Steven Robert Hayashi, Niskayuna, NY (US);

Brian Victor Moore, Niskayuna, NY (US);

Daniel Tribeni Persaud, Schenectady, NY (US);

Michael Douglas Arnett, Simpsonville, SC (US);

Junyoung Park, Greer, SC (US);

Assignee:

General Electric Company, Schenectady, NY (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B22C 7/02 (2006.01); B22C 9/04 (2006.01); B22D 25/00 (2006.01); B22D 29/00 (2006.01); B22C 9/00 (2006.01);
U.S. Cl.
CPC ...
B22C 9/046 (2013.01); B22C 7/023 (2013.01); B22C 9/00 (2013.01); B22D 25/00 (2013.01); B22D 29/00 (2013.01);
Abstract

A method of casting a low alloy steel using a mold is disclosed. The method includes receiving the mold having a foam pattern disposed within a sand casing. The received foam pattern is coated with a permeable refractory coating and is disposed between compacted sand and the sand casing. The method further includes pouring a molten metal comprising a low alloy steel having a carbon content in a range from about 0.1 to about 0.4 percent into the mold so as to vaporize the foam pattern and remove gasification products through the permeable refractory coating, to form a low alloy steel casting. Further, the method includes removing the low alloy steel casting from the mold.


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