The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 07, 2018

Filed:

Sep. 12, 2013
Applicant:

The Exone Company, North Huntingdon, PA (US);

Inventors:

John A. Bai, Roanoke, VA (US);

Kevin D. Creehan, Sammamish, WA (US);

Howard A. Kuhn, Butler, PA (US);

Assignee:

The ExOne Company, North Huntingdon, PA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B28B 1/00 (2006.01); B29C 67/00 (2017.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); C04B 35/01 (2006.01); C04B 35/053 (2006.01); C04B 35/111 (2006.01); C04B 35/14 (2006.01); C04B 35/26 (2006.01); C04B 35/453 (2006.01); C04B 35/457 (2006.01); C04B 35/46 (2006.01); C04B 35/486 (2006.01); C04B 35/505 (2006.01); C04B 35/528 (2006.01); C04B 35/56 (2006.01); C04B 35/565 (2006.01); C04B 35/581 (2006.01); C04B 35/584 (2006.01); C04B 35/632 (2006.01); C04B 35/634 (2006.01); B22F 3/00 (2006.01); B29C 64/165 (2017.01); B29K 105/00 (2006.01); B29K 31/00 (2006.01); B29K 303/04 (2006.01); B29K 303/06 (2006.01); B22F 1/00 (2006.01);
U.S. Cl.
CPC ...
B28B 1/001 (2013.01); B22F 3/008 (2013.01); B29C 64/165 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); C04B 35/01 (2013.01); C04B 35/053 (2013.01); C04B 35/111 (2013.01); C04B 35/14 (2013.01); C04B 35/26 (2013.01); C04B 35/453 (2013.01); C04B 35/457 (2013.01); C04B 35/46 (2013.01); C04B 35/486 (2013.01); C04B 35/505 (2013.01); C04B 35/528 (2013.01); C04B 35/565 (2013.01); C04B 35/5626 (2013.01); C04B 35/581 (2013.01); C04B 35/584 (2013.01); C04B 35/632 (2013.01); C04B 35/634 (2013.01); B22F 1/0018 (2013.01); B22F 2998/10 (2013.01); B29K 2031/04 (2013.01); B29K 2039/06 (2013.01); B29K 2105/0005 (2013.01); B29K 2105/251 (2013.01); B29K 2303/04 (2013.01); B29K 2303/06 (2013.01); C04B 2235/6026 (2013.01);
Abstract

Three-dimensional printing processes are disclosed which utilize printable fluids comprising a carrier fluid, a polymeric binder, and nanoparticles. The three-dimensional printing processes are useful for making articles from a build material powder, e.g., a ceramic, metal, metal alloy, or intermetallic powder. The nanoparticles enable low temperature interparticle bonding of the build material powder particles, e.g., by forming bridging bonds between adjacent powder particles, and/or increasing the interparticle friction between the build material powder particles to enhance the structural strength of the as-built article during a thermal treatment over at least a part of the temperature range which has as its low end the temperature at which the structural strength due to the binder becomes insubstantial and as its high end the temperature at which the structural strength due to interparticle sintering of the build material powder becomes substantial, i.e., the article's debile temperature range. Green density improvements are achievable.


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