The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 24, 2018

Filed:

Jan. 28, 2014
Applicant:

Palo Alto Research Center Incorporated, Palo Alto, CA (US);

Inventors:

David Mathew Johnson, San Francisco, CA (US);

Armin R. Volkel, Mountain View, CA (US);

Victor Beck, Menlo Park, CA (US);

John Steven Paschkewitz, Fremont, CA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 67/00 (2017.01); B05B 17/04 (2006.01); B29C 64/112 (2017.01); B29C 64/20 (2017.01); B29K 105/00 (2006.01); B29K 101/12 (2006.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01);
U.S. Cl.
CPC ...
B29C 67/0059 (2013.01); B05B 17/04 (2013.01); B29C 64/112 (2017.08); B29C 64/20 (2017.08); B29K 2101/12 (2013.01); B29K 2105/0058 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12);
Abstract

Polymer spray deposition systems and methods are disclosed that can be used with a wide range of thermoplastic materials to produce high resolution objects having the complexity and structural integrity typically only achieved using more traditional manufacturing techniques, like injection molding processes. The polymeric spray deposition systems and methods use a spray generator that stretches the fluid between two diverging surfaces, such as two rollers or between two pistons. The stretched fluid breaks apart into a plurality of droplets and is guided through a delivery system, that can include an optional droplet size selector, and into a multi-nozzle array. The multi-nozzle array is controlled and directs the spray onto a target surface, thereby creating a three-dimensional object. The disclosed polymer spray deposition systems and methods can be used in three-dimensional print heads and printing techniques.


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