The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 24, 2018

Filed:

Sep. 14, 2012
Applicants:

Krishna Nadella, Seattle, WA (US);

Gregory Branch, Camano Island, WA (US);

Vipin Kumar, Seattle, WA (US);

Michael Waggoner, Seatte, WA (US);

Inventors:

Krishna Nadella, Seattle, WA (US);

Gregory Branch, Camano Island, WA (US);

Vipin Kumar, Seattle, WA (US);

Michael Waggoner, Seatte, WA (US);

Assignees:

Dart Container Corporation, Mason, MI (US);

The University of Washington, Seattle, WA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 44/06 (2006.01); B32B 5/32 (2006.01); B29C 44/04 (2006.01); B29C 44/34 (2006.01); B32B 27/06 (2006.01); B29L 31/00 (2006.01);
U.S. Cl.
CPC ...
B29C 44/06 (2013.01); B29C 44/0415 (2013.01); B29C 44/0461 (2013.01); B29C 44/0484 (2013.01); B29C 44/3415 (2013.01); B29C 44/3446 (2013.01); B29C 44/3453 (2013.01); B29C 44/3473 (2013.01); B32B 5/32 (2013.01); B32B 27/06 (2013.01); B29L 2031/7132 (2013.01); Y10T 428/1376 (2015.01); Y10T 428/2495 (2015.01); Y10T 428/24628 (2015.01); Y10T 428/24992 (2015.01); Y10T 428/24998 (2015.04); Y10T 428/249961 (2015.04); Y10T 428/249976 (2015.04); Y10T 428/249977 (2015.04); Y10T 428/249978 (2015.04); Y10T 428/249979 (2015.04); Y10T 428/249981 (2015.04); Y10T 428/249989 (2015.04);
Abstract

The invention disclosed herein relates to relates to foamed thermoplastic material objects and articles of manufacture having an internal layered cellular structure, as well as to methods of making the same. In one embodiment, the invention is directed to a multi-layer foamed polymeric article of manufacture, comprising: a non-laminated multi-layer thermoplastic material sheet, wherein the multi-layer thermoplastic material sheet has first and second discrete outer layers sandwiching a plurality of discrete inner foamed layers, and wherein the two outer layers and plurality discrete inner foamed layers are integral with one another. The thermoplastic material may be a semi-crystalline polymer such as, for example, PET (polyethylene terephthalate), PEEK (polyetheretherketone), PEN (polyethylene naphthalate), PBT (polybutylene terephthalate), PMMA (polymethyl methacrylate), PLA (polylactide), polyhydroxy acid (PHA), thermoplastic urethane (TPU), or blends thereof. The two outer layers may be unfoamed skin layers having smooth outer surfaces, and the discrete inner foamed layers may be microcellular.


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