The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 10, 2018

Filed:

Apr. 21, 2014
Applicant:

Showa Denko K.k., Minato-ku, Tokyo, JP;

Inventors:

Kenichiro Nakajima, Chichibu, JP;

Akifumi Muraoka, Chichibu, JP;

Takashi Yamazaki, Chichibu, JP;

Assignee:

SHOWA DENKO K.K., Tokyo, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 1/053 (2006.01); H01F 41/02 (2006.01); B22F 3/12 (2006.01); H01F 1/057 (2006.01); C22C 38/00 (2006.01); C22C 38/06 (2006.01); C22C 38/10 (2006.01); C22C 38/14 (2006.01); C22C 38/16 (2006.01); C22C 38/42 (2006.01);
U.S. Cl.
CPC ...
H01F 1/0536 (2013.01); C22C 38/001 (2013.01); C22C 38/002 (2013.01); C22C 38/005 (2013.01); C22C 38/06 (2013.01); C22C 38/10 (2013.01); C22C 38/14 (2013.01); C22C 38/16 (2013.01); C22C 38/42 (2013.01); H01F 1/0577 (2013.01); H01F 41/0266 (2013.01); H01F 41/0293 (2013.01); B22F 2998/10 (2013.01); C22C 2202/02 (2013.01);
Abstract

A method of manufacturing an R-T-B rare earth sintered magnet includes a process of disposing and sintering a compact of a first alloy powder and an alloy material of a second alloy in a chamber of a sintering furnace. The first alloy consists of R which represents a rare earth element, T which represents a transition metal essentially containing Fe, a metal element M which represents Al and/or Ga, B, Cu, and inevitable impurities. The first alloy contains 11 at % to 17 at % of R, 4.5 at % to 6 at % of B, 0 at % to 1.6 at % of M, and T as the balance, and Dy content in all of the rare earth elements is 0 at % to 29 at %. The second alloy consists of R which represents a rare earth element, T which represents a transition metal essentially containing Fe, a metal element M which represents Al and/or Ga, B, Cu, and inevitable impurities. The second alloy contains 11 at % to 20 at % of R, 4.5 at % to 6 at % of B, and 0 at % to 1.6 at % of M, and T as the balance, and Dy content in all of the rare earth elements is 0 at % to 29 at %.


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