The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 03, 2018

Filed:

Feb. 10, 2016
Applicant:

United States Gypsum Company, Chicago, IL (US);

Inventors:

Suman Sinha Ray, Chicago, IL (US);

Ajith Rao, Gurnee, IL (US);

Assignee:

UNITED STATES GYPSUM COMPANY, Chicago, IL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
F16L 59/065 (2006.01); F17C 3/08 (2006.01); B29C 70/58 (2006.01); B29C 70/88 (2006.01); E04C 2/284 (2006.01); E04C 2/30 (2006.01); E04B 2/00 (2006.01); B29K 105/00 (2006.01); B29K 105/04 (2006.01); B29K 105/16 (2006.01); B29L 31/00 (2006.01);
U.S. Cl.
CPC ...
F17C 3/08 (2013.01); B29C 70/58 (2013.01); B29C 70/88 (2013.01); E04C 2/284 (2013.01); E04C 2/30 (2013.01); E04C 2/44 (2013.01); B29K 2105/04 (2013.01); B29K 2105/16 (2013.01); B29K 2105/251 (2013.01); B29L 2031/776 (2013.01);
Abstract

A vacuum insulated panel (VIP) and a method of manufacturing a VIP includes a rigid core material having high insulation and low conductivity properties. The rigid core may be made of an inorganic material that effectively mimics a porous silica core material. The core material includes large particles of an inorganic material having a diameter in a range of 10 μm to 50 μm. A portion of these large particles may be ground into small particles having a diameter of less than 1 μm. The small particles are mixed with a portion of the large particles to form a core material which is then mixed with a fiber skeleton and compacted under vacuum along with a fibrous skeleton for structure. The resulting structure provides a porosity ranging from 10 nm to 1 μm in diameter.


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