The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 19, 2018

Filed:

Sep. 08, 2014
Applicant:

Depuy Synthes Products, Llc, Raynham, MA (US);

Inventors:

Paul Barker, Wallisellen, CH;

Jörg Patscheider, Meilen, CH;

Götz Thorwarth, Oberdorf, CH;

Assignee:

DEPUY SYNTHES PRODUCTS, INC., Raynham, MA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C23C 14/00 (2006.01); C23C 14/35 (2006.01); A61B 17/80 (2006.01); A61B 17/84 (2006.01); A61F 2/44 (2006.01); C23C 14/34 (2006.01); C23C 28/00 (2006.01); A61L 27/18 (2006.01); A61L 27/30 (2006.01); A61L 31/06 (2006.01); A61L 31/08 (2006.01);
U.S. Cl.
CPC ...
C23C 14/35 (2013.01); A61B 17/80 (2013.01); A61B 17/84 (2013.01); A61F 2/44 (2013.01); A61L 27/18 (2013.01); A61L 27/306 (2013.01); A61L 31/06 (2013.01); A61L 31/088 (2013.01); C23C 14/3485 (2013.01); C23C 28/00 (2013.01); A61F 2310/00407 (2013.01); A61F 2310/00544 (2013.01); A61L 2420/02 (2013.01); A61L 2430/02 (2013.01); A61L 2430/24 (2013.01); A61L 2430/38 (2013.01);
Abstract

A method for manufacturing a surgical implant. A metal layer is deposited onto a polyaryletherketone (PAEK) substrate by generating a series of pulses using a high power impulse magnetron sputtering process. Each pulse is applied in a series of micro pulse steps comprising (i) micro pulse on steps ranging from 10 μs to 100 μs and (ii) micro pulse off steps ranging from 5 μs as to 400 μs; at a repetition frequency ranging from 50-2000 Hz with 2 micropulses to 20 micropulses per repetition, a total pulse on time ranging from 25 μs to 800 μs for 5 minutes to 300 minutes at averaged power ranging from 200 W to 3000 W. The series of pulses are performed in a unipolar mode or a bipolar mode.


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