Abb Research Ltd.

Abb Ab

Other

Abb Inc.

Abb Automation Technologies Ab Robotics

ZhongXue Gan

Jianjun Wang

Hui Zhang

Gregory F Rossano

Torgny Brogardh

Yunquan Sun

George Q Zhang

Torgny Brog&aring;rdh

Xiongzi Li

Qing Tang

Quing Tang

Thomas A Fuhlbrigge

Paul C Thulen

Hakan Brantmark

H&aring;kan Brantmark

H&auml;kan Brantmark

A robot machining with a flexible manipulator has an end effector which may either hold the tool to perform the machining or the work piece to be machined. A signal representative of a force applied by said tool to said work piece is used to control either the relative motion between the tool and the work piece to give a controlled material removal rate (CMRR) or the relative position between the tool or the work piece to provide deformation compensation or both CMRR and deformation compensation. A force sensor provides the signal for deformation compensation. For CMRR the signal may be obtained from either a force sensor or the current flowing in the motor of the robot's spindle. The force sensor can be mounted either on the robot or together with either the tool or work piece adjacent to the robot.

Robotic machining with a flexible manipulator

The present invention is directed to a method and apparatus for developing a metadata-infused software program for controlling a device, such as a robot. A first library of software segments with metadata and a second library of script documents are provided. A part program wizard uses a script document selected from the second library to display queries on a screen of an interface device. Using input information received in response to the queries, the part program wizard selects and combines software segments from the first library to produce the metadata-infused software program. The metadata identifies the selected software segments and includes statuses of the selected software segments. A graphical representation of the metadata infused software program is displayed on the screen and conveys the statuses of the software segments. A deployment wizard is utilized to teach data points for the metadata-infused software program.

Method and apparatus for developing a metadata-infused software program for controlling a robot

An industrial robot that uses a simulated force vector to allow a work piece held by the robot end effector to be mated with a work piece whose location and orientation is not precisely known to the robot. When the end effector makes contact with the location and orientation in which the other work piece is held the robot provides a velocity command to minimize the force of the contact and also provides a search pattern in all directions and orientations to cause the end effector to bring the work piece it is holding in contact with the other work piece. The search pattern and the velocity command are continued until the two work pieces mate.

Industrial robot with controlled flexibility and simulated force for automated assembly

A system for use with a roll bowl type mill for the pulverizing of solid fuels such as coal. The system includes hardware in the form of sensors and other components and software to among other things monitor the operating condition of the mill's moving parts and predict their failure. The system can determine the diameter of the mill's rollers, or the reduction and/or depth of cup wear of each of the rollers, the thickness of the solid fuel in the mill, can by analysis determine the wear of each of the one or more roller bearings in the mill and predict their failure and can estimate the mill availability.

Method and apparatus for solid fuel pulverizing operation and maintenance optimization

An industrial robot that has uses a simulated force vector to allow a work piece held by the robot end effector to be mated with a work piece whose location and orientation is not precisely known to the robot. When the end effector makes contact with the location and orientation in which the other work piece is held the robot provides a velocity command to minimize the force of the contact and also provides a search pattern in all directions and orientations to cause the end effector to bring the work piece it is holding in contact with the other work piece. The search pattern and the velocity command are continued until the two work pieces mate.

A robot having a spindle is calibrated by disposing a calibration tool in the robot spindle. The position of the calibration tool is measured. An axis of the spindle is determined based on the measured position. A calibration tool center point is determined based on the measured position. A robot tool rotation axis is determined based on the determined spindle axis, robot tool center point, the determined calibration tool center point, and difference in length between the calibration tool and a robot tool.

Robot machining tool position and orientation calibration

A method for fine tuning of a robot program for a robot application comprising an industrial robot, a tool and a work object to be processed by the tool along a path comprising a number of desired poses on the work object, the robot program comprises a number of program instructions containing programmed poses corresponding to the desired poses, wherein the method comprises: defining a fine tuning coordinate system Xft, Yft, Zft, selecting one of said programmed poses pi, calculating said selected pose in the fine tuning coordinate system, producing program instructions for said selected pose in the fine tuning coordinate system, running said one or more program instructions by the robot, determining the difference between the pose obtained after running the program instructions and the desired pose, adjusting the fine tuning coordinate system in dependence of said difference, producing program instructions for said selected pose in the adjusted fine tuning coordinate system Xft&prime;, Yft&prime;, Zft&prime;.

Method for fine tuning of a robot program

A method for programming of a robot application comprising an industrial robot having a robot coordinate system, a tool having a tool coordinate system and a work object ( ) to be processed by the tool. The application is programmed by means of a position-measuring unit ( ) adapted for measuring positions relative a measuring coordinate system (db). The programming method comprises: selecting an object reference structure ( ) on the object, defining a mathematical model for the object reference structure, defining an object coordinate system (o ), providing measurements by the position-measuring unit on the surface of the object reference structure, determining the object coordinate system in relation to the measuring coordinate system (db) by best fit between said measurements and said mathematical model of the object reference structure.

Method for calibrating and programming of a robot application

A relative calibration system and method for robot workcell calibration is capable of correcting errors between the robot tool center point (TCP) and the work-object frame according to a relative reference, in that a precision path will be created based on this calibrated workcell.

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Windsor, CT, United States of America

ZhongXue Gan