Westvaco Corporation

Zhiquan Q Yan

Edward D Tolles

Robert K Beckler

James R Miller

John C McCue

Frederick Stanley Baker

Robert C Flowe

Jane F Byrne

David E Sauriol

A process for further chemical activation of activated carbon is disclosed comprising activation of an active carbon precursor material with a potassium hydroxide solution, pre-drying the blend to 5% to 15% moisture content, activating this blend at from about 650.degree. to about 1100.degree. C., and acid washing and drying the microporous activated carbon product, which is characterized by greater than 50% of its total pore volume comprising pores of from about 8.ANG. to 20.ANG. in width and greater than 70% of its total pore volume comprising pores of less than 20.ANG. in width and greater than 95% of its total pore volume comprising pores of less than 50.ANG. in width.

Highly microporous carbons and process of manufacture

Extruded pellets comprising a majority of activated carbon particles and an inorganic binder are disclosed to provide improved performance when processed through tumbling equipment while the pellets are in their 'green' state (i.e., pellets which are fresh off the extruder and contain activated carbon), binder material, and water and have not been subjected to any thermal processing (drying or calcining). The tumbling action both smooths and densifies (i.e., reduces interparticle voids within) the pellet, thereby closing any cracks and greatly improving appearance. Improved performance results from an ability to increase the weight of carbon pellets which can be packed into a fixed volume and thereby increase the volumetric working capacity of the bed for adsorbing/desorbing vapors. Another benefit is to greatly reduce the levels of dust associated with the carbon, both the initial dust and the dust attrition.

Shaped lignocellulosic-based activated carbon

An improved method of manufacturing hard activated carbon pellets is disclosed in which a lignocellulose material is chemically activated to form a char and heated to a temperature above about 360.degree. C. which char is ground and then agglomerated in a pin mixer followed by pelleting the agglomerated acid char in the presence of an activatable binder. The pelleted hard activated carbon is then subjected to a final heat activation to yield a product with high density and activity.

Preparation of high activity, high density activated carbon with

A method of manufacturing hard pelleted activated carbon is disclosed in which pellets are first formed by agglomeration in a pin mixer followed by pelleting the plasticized acid char (without the use of additional binders), and then activating the carbon pellets to yield a product with high density and activity.

Method of preparation of gasoline vapor adsorptive activated carbon

Lignocellulosic carbonaceous material is activated to produce a high activity, high density gas-phase activated carbon under conditions which effectively alter the particle pore volume size distribution to optimize the carbon's mesoporosity. An agglomeration process is disclosed for producing the carbon.

Growing community of inventors

Mt. Pleasant, SC, United States of America

Zhiquan Q Yan