Delta Electronics (shanghai) Co., Ltd

Zhiheng Fu

Yiqing Ye

Xiaoni Xin

Shouyu Hong

Jinping Zhou

Haoyi Ye

Min Zhou

Jianhong Zeng

Pengkai Ji

Qingdong Chen

Chaofeng Cai

Tong-Sheng Pan

Wen-Yu Lin

Yu-Ching Kuo

Yuan Zhou

Ganyu Zhou

Huayao Bao

Rui Wu

Yan Tong

Ningning Zhang

The present disclosure provides a manufacturing method of a magnetic element, comprising: forming an insulation layer on an outer side of at least one section of a magnetic column of a magnetic core; forming a metal wiring layer on an outer side of the insulation layer through a metallization process; and dividing at least part of the metal wiring layer into a multi-turn metal winding through a mechanically dividing process.

Manufacturing method of magnetic element

A magnetic element includes a magnetic core assembly and a winding assembly. The magnetic core assembly includes a first magnetic part. The winding assembly includes a first winding. The first winding is wound around the first magnetic part. Moreover, at least a portion of a substrate is formed as the first winding. The substrate includes a first accommodation space and a first metal structure. Moreover, at least a portion of the first metal structure is formed as at least a portion of the first winding and disposed on four lateral surfaces of the first accommodation space, and at least a portion of the first magnetic part is disposed within the first accommodation space.

Magnetic element and manufacturing method thereof

The present disclosure provides a transformer module and a power module, wherein the transformer module comprises: a magnetic core, a first wiring layer, a first insulating layer and a second wiring layer, where the first wiring layer, the first insulating layer and the second wiring layer are sequentially disposed on the magnetic core from outside to inside; a first metal winding, formed in the first wiring layer, where at least part of the first metal winding is wound around the magnetic core in a foil structure; the first insulating layer, at least partially covered by the first metal winding; a second metal winding, formed in the second wiring layer and wound around the magnetic core, where the second metal winding is at least partially covered by the first insulating layer, and at least partially covered by the first metal winding.

Transformer module and power module

The present disclosure provides a transformer module and a power module, wherein the transformer module comprises: a magnetic core, where a first insulating layer and a second wiring layer are sequentially disposed on the magnetic core from inside to outside; a first metal winding, wound around the magnetic core and comprising a first winding segment formed in the first wiring layer and a second winding segment formed in the second wiring layer; and a second metal winding, wound around the magnetic core and comprising a third winding segment formed in the first wiring layer and a fourth winding segment formed in the second wiring; where at least part of the first metal winding and the second metal winding are wound around the magnetic core in a foil structure.

The present disclosure provides a magnetic element, a manufacturing method of a magnetic element, and a power module. The magnetic element includes: a magnetic core; and a metal wiring layer, where the metal wiring layer is flat wound on a surface of at least one section of a magnetic column of the magnetic core, the metal wiring layer includes a vertical portion and a horizontal portion, and at least part of the vertical portion forms a multi-turn metal winding by mechanically dividing.

Magnetic element, manufacturing method of magnetic element, and power module

The present disclosure provides a transformer module and a power module, wherein the transformer module comprises: a magnetic core, where a first insulating layer and a second wiring layer are sequentially disposed on the magnetic core from inside to outside; a first metal winding, wound around the magnetic core in a foil structure, and comprising a first winding segment formed in the first wiring layer and a second winding segment formed in the second wiring layer; and a second metal winding, wound around the magnetic core in a foil structure, comprising a third winding segment formed in the first wiring layer and a fourth winding segment formed in the second wiring.

The invention provides a conversion circuit for converting input voltage into output voltage, including: a full-wave rectifier circuit including first and second branches connected in parallel, and each including a secondary winding and a rectifier switch; a first switch branch connected to midpoint of the first branch, and including first to fourth switches connected in series; a first resonant unit connected between connection node of the first and second switches and midpoint of the second branch; a second resonant unit connected between connection node of the third and fourth switches and midpoint of the second branch; a first primary winding connected in series to the first resonant unit; and a capacitor connected between connection node of the second and third switches and midpoint of the second branch. The conversion circuit of the invention improves conversion efficiency while maintaining smaller voltage stress on switches.

Conversion circuit topology

The invention provides a conversion circuit for converting input voltage into output voltage, including: a full-bridge rectifier circuit including first and second bridge arms connected in parallel and electrically connected between first and second ends of the output voltage; a first switch branch electrically connected between the first end of the input voltage and the first end of the output voltage, and including first and second switches connected in series to form a first connection node; a first resonant unit electrically connected between the first connection point and midpoint of the first bridge arm; and a first transformer including a first primary winding connected in series with the first resonant unit; and a first secondary winding connected between midpoint of the first bridge arm and midpoint of the second bridge arm. The conversion circuit of the invention improves conversion efficiency while maintaining smaller voltage stress on switches.

The invention provides a conversion circuit for converting an input voltage into an output voltage, including: a first full-wave rectifier circuit including a first branch and a second branch connected in parallel, each including a winding and a rectifier switch connected in series to form a midpoint; a first switch branch including a first switch and a second switch connected in series to form a first connection node; and a first resonant unit connected between the first connection node and a midpoint of the second branch, wherein the first resonant unit is not connected in series to the windings of the transformer. The conversion circuit of the invention improves conversion efficiency while maintaining smaller voltage stress on switches.

The present disclosure provides a transformer module and a power module, wherein the transformer module comprises: a magnetic core, a first metal winding and a second metal winding. A first wiring layer, a first insulating layer and a second wiring layer are sequentially disposed on the magnetic core from the outside to the inside; the first metal winding is formed on the first wiring layer and winded around the magnetic core in a foil structure; the first insulating layer is at least partially covered by the first metal winding; a second metal winding is formed on the second wiring layer and winded around the magnetic core in a foil structure, wherein the second metal winding is at least partially covered by the first insulating layer, and is at least partially covered by the first metal winding.

A system of providing power including: a preceding-stage power supply module, a post-stage power supply module and a load, connected in sequence; a projection on the mainboard of a smallest envelope area formed by contour lines of the preceding-stage power supply module and the load at least partially overlaps with a projection of the post-stage power supply module; the preceding-stage power supply module includes a plurality of sets of preceding-stage output pins and preceding-stage ground pins alternately arranged to form a first rectangular envelope area, and the load is disposed on a side of a long side of the first rectangular envelope area; and the load comprises a load input pin and a load ground pin forming a second rectangular envelope area, and a center line of the first rectangular envelope area and the second rectangular envelope area is perpendicular to the long side of the first rectangular envelope area.

System of providing power

The present disclosure provides a power module including a transformer, a first switching unit and a second switching unit; the transformer includes a magnetic core and a flatwise-wound winding wound around a winding pillar of the magnetic core; the flatwise-wound winding includes a first winding, a first end of the first winding and the first switching unit are electrically connected and are located on the first side face of the winding pillar, projections of the first switching unit, the first end of the first winding, and the winding pillar on the first side face overlap each other; a second end of the first winding and the second switching unit are electrically connected and are located on the second side face of the winding pillar, projections of the second switching unit, the second end of the first winding, and the winding pillar on the second side face overlap each other.

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Shanghai, China

Zhiheng Fu