National Research Council of Canada

Zhigang Sun

Kuo-Ting Wu

Silvio Elton Krüger

Cheng-Kuei Jen

Silvio E Kruger

Cheng Hu

Jacques Tatibouet

David Rocheleau

Yves Quenneville

A method of monitoring both liner wear and charge impact in an industrial mill uses a sensor mounted on an elongated element deployed through a shell into a liner of the mill. The elongated element wears at a same rate as the liner under conditions within the shell. Liner wear is related to a reduction in length of the elongated element as measured by travel time of an ultrasound wave, while location and strength of charge impact is related to change in amplitude of vibrations caused by the charge impact. Liner wear measurement can be improved by using shear ultrasound waves instead of conventional longitudinal ultrasound waves. A mill monitoring apparatus has a means for acquiring ultrasonic waves and audible sound waves using the same digitizer; a means for determining the angular position of the monitoring apparatus; and a means for supplying electric power to the apparatus.

Monitoring liner wear in industrial mills

Methods and systems for determining a change in condition of a rock bolt. Some methods may comprise, at a first point in time, propagating shear and longitudinal ultrasonic waves along the rock bolt to measure a first time of flight for each of the shear and longitudinal waves, at a second point in time after the first point in time, propagating shear and longitudinal ultrasonic waves along the rock bolt to measure a second time of flight for each of the shear and longitudinal waves, and using the relative changes of the first and second time of flights, determining the change in condition of the rock bolt section.

Methods and systems for ultrasonic rock bolt condition monitoring

A methods and systems for determining a change in condition of a rock bolt. Some methods may comprise, at a first point in time, propagating shear and longitudinal ultrasonic waves along the rock bolt to measure a first time of flight for each of the shear and longitudinal waves, at a second point in time after the first point in time, propagating shear and longitudinal ultrasonic waves along the rock bolt to measure a second time of flight for each of the shear and longitudinal waves, and using the relative changes of the first and second time of flights, determining the change in condition of the rock bolt section.

Ultrasonic apparatus and associated methods for the in-line monitoring of melting, mixing and chemical reaction processes of materials inside an enclosed chamber having rotating elements associated therewith are presented. The chamber may be heated and the rotating elements may be blades and/or screws. The chamber may be a heating barrel and the materials may be polymer and polymer composites pellets, metal pellets and chemical compounds. Ultrasonic sensors, which are preferably coupled to a wall of the chamber, may be high temperature ultrasonic transducers attached to the external surface of the chamber or ultrasonic buffer rods embedded into the chamber and coupled to cooled ultrasonic transducers. These sensors are operated in the reflection mode and are placed over the rotating elements. The number and locations of the sensors depend on applications. The synchronization of the transmission of the ultrasonic signals and the associated data acquisition with the position of the rotating element may be accomplished by using a high speed multiple-record data acquisition system. The ultrasonic speed and attenuation in the material being processed, or the traveling time in the material and the amplitude of the ultrasonic signals reflected by the rotating element, the ultrasonic reflection coefficient or the amplitude of the ultrasonic signals reflected at the chamber-material interface or the buffer rod probing end-material interface, and the ultrasonic signals scattered by the material within the chamber, can provide information on the melting, mixing and chemical reaction of the materials.

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Greenfield Park, Canada

Zhigang Sun