Delphi Technologies, Inc.

Zhibo Zhao

John Robert Smith

Bryan A Gillispie

Michel Farid Sultan

Thomas Hubert Van Steenkiste

Ming-Cheng Wu

Yang Luo

Alaa AbdelAzim Elmoursi

Hartley F Hutchins

The present invention is directed to a process for preparing aluminum and aluminum alloy surfaces in heat exchangers for brazing by depositing thereon a kinetic sprayed brazing composition. The process simultaneously deposits monolith or composite coatings that can include all braze materials and corrosion protection materials used in the brazing of aluminum fins to plates and tubes in a single stage.

Product and method of brazing using kinetic sprayed coatings

Disclosed is a method for direct application of a catalyst to a substrate for treatment of atmospheric pollution including ozone. The method includes applying a catalytic metal to a substrate utilizing a thermal spray process. The process can be utilized to apply a base metal such as copper to a substrate and the base metal becomes the catalytically active oxide during and following application to the substrate. This system replaces a multi-step process within a single step process to provide a catalytically active surface that can be utilized to reduce ground level ozone and other atmospheric pollutants.

Direct application of catalysts to substrates via a thermal spray process for treatment of the atmosphere

A method is for direct application of a brazing flux material to a brazing surface. The method includes the step of applying a brazing filler material to a substrate utilizing a kinetic spray process to form a brazing surface. Following application of the brazing filler material to the substrate brazing flux material can be directly applied to the brazing surface as either a dry powder or a wet slurry. The nature of the brazing surface allows the applied flux material to adhere to the surface without the utilization of additional binders or resin materials.

Method for direct application of flux to a brazing surface

A method for direct application of a catalyst to a substrate for treatment of atmospheric pollution including ozone. The method includes applying a catalytic metal to a substrate utilizing a kinetic spray process. The process can be utilized to apply a base metal such as copper to a substrate and the base metal becomes the catalytically active oxide following application to the substrate. This system replaces a multi-step process with a single step process to provide a catalytically active surface that can be utilized to reduce ground level ozone and other atmospheric pollutants.

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Ann Arbor, MI, United States of America

Zhibo Zhao