Arr-maz Products. L.p.

Arr-maz Custom Chemicals, Inc.

Zhengxing Gu

Guoxin Wang

Yu Xiong

Edward W Gannon

A process of phosphate flotation comprising: pulping phosphate ore with water to about 55% to 75% solids to produce an ore slurry; conditioning the ore slurry with a new reagent scheme to produce a conditioned slurry; subjecting the conditioned slurry to flotation to produce an underflow and an overflow; and collecting the overflow as phosphate concentrate. The new reagent scheme may comprise a combination of fatty acid, fuel oil, and fatty acid soap, and may not comprise a pH modifier. The process may also work effectively at a lower percent solids than conventional reagent schemes.

Reagent scheme for sedimentary phosphate flotation

The invention is related to a flotation process using an improved collector to remove alkaline earth metal carbonate impurities from phosphate ores. The flotation feed may be conditioned with the improved carbonate collector at acidic pH, and subjected to a reverse flotation. The cell overflow may be collected as waste in which carbonate minerals dominate, and the cell underflow may be the phosphate concentrate. The collector may be a combination of chemicals, comprising: (1) any kind of fatty acids, either conventional fatty acid, saponified fatty acid, or modified fatty acid; (2) chemicals with sulfonate or sulfate groups, such as dodecylbenzene sulfonic acid (DDBSA) or its salt, sodium dodecyl sulfate (SDS), sodium lauryl sulfate (SLS), sodium coco sulfate (SCS), etc.; and (3) phosphorous-bearing chemicals, such as sodium tripolyphosphate (STPP), sodium hexametaphosphate (SFMP), trisodium phosphate (TSP), Tetrasodiumpyrophosphate (TSPP), etc. With the improved collector, the separation selectivity and phosphate recovery may be significantly improved.

Collector for beneficiating carbonaceous phosphate ores

Some mineral processing plants encounter difficulties in dewatering pulps using clarifier/thickener (C/T) equipment due to a layer of fine particles, air bubbles and chemicals formed at the top of the liquid in the thickener. Such layers are very stable and form a cap on the C/T. The dewatering performance of the C/T then deteriorates under these conditions, and a high percentage of solids is contained in the thickener overflow. A process for removing water from rock slurry containing a wide range of particle sizes in mineral processing operations has been developed. The process includes: (a) classifying the feed slurry into two size fractions, namely a coarse fraction and a fine fraction, (b) treating the fine fraction (and the coarse fraction if required) with a selected flocculant, and (3) thickening the flocculated slurry in sedimentation equipment to separate liquid from solids.

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Mulberry, FL, United States of America

Zhengxing Gu