Rockwell Automation Technologies Incorporated

Zhendong Zhang

Timothy M Rowan

Ahmed Mohamed Sayed Ahmed

Haihui Lu

Ehsan Al-Nabi

Jacob M Lamb

Lei Jin

Sang Woo Nam

Russel J Kerkman

Robert J Miklosovic

David Leggate

Bing Xuan Li

Takayoshi Matsuo

Bing Li

Rob J Miklosovic

Zhenyu Ye

Rob Miklosovic

For polyharmonic flux motor loss increase, a method offsets pulse width modulation (PWM) carriers to a motor to increase motor harmonics. The offset PWM carriers increase energy losses for the motor.

Polyharmonic flux motor loss increase

For high frequency injection (HFI) transition disturbance elimination, a processor directs an HFI transition for a motor. The processor determines compensation pulse voltages for an HFI compensation pulse. The processor further injects a sum of the HFI compensation pulse and an HFI voltage into a current regulator voltage output signal for a compensation Pulse Width Modulation (PWM) cycle. The HFI compensation pulse settles an HFI current to a steady state.

High frequency injection transition disturbance elimination for a salient pole electric machine

A system may include an inverter configured to convert a direct current (DC) voltage to an alternating current (AC) voltage. The system may also include a control system communicatively coupled to the inverter. The control system may receive a torque current feedback from a motor and may generate, based on the torque current feedback, a command torque current and a command flux current. The control system may generate, based on the command torque current and the command flux current, a command torque voltage and a command flux voltage and may generate, based on a slip frequency and a rotor frequency, a command frequency. The control system may determine one or more operating parameters for the inverter based on the command frequency, the command torque voltage, and the command flux voltage and may control the inverter based on the one or more operating parameters.

Systems and methods for performing motor control operations agnostic of speed data

A component includes an adaptive estimator. A converter includes a switching rectifier connected to an LCL filter with a converter inductor, a capacitor, and grid inductor connected to a voltage source through a conductor with unknown inductance. Current of the converter inductor is input to the adaptive estimator which includes an ideal LCL filter model that generates, using a simple filter, a desired dynamic behavior of the converter and LCL filter and a disturbance compensator. An LCL steady-state ('SS') compensation models a steady-state effect of the LCL filter and conductor. Output of the adaptive estimator is subtracted from output of the LCL SS compensation to form a disturbance estimate, which is summed with a feedback loop output of the converter to form a voltage control signal that controls switching of the switching rectifier. The voltage control signal is summed with the disturbance estimate and is input to the adaptive estimator.

Dynamic resonance control for grid-tied power converters

An active rectifier with a controller including a feedforward component, a modulator and a modulation index controller. The modulator generates switching control signals according to a reference to convert AC input power from the AC input to control the DC bus voltage at the DC output. The feedforward component computes the reference according to an estimated total inductance of the AC input, a grid voltage of the AC input, a modulation index reference, and a reactive power offset signal, and the modulation index controller computes the reactive power offset signal according to an error between the modulation index reference and a feedback modulation index.

Reactive AFE power control

For counter electromotive force estimation, a disturbance estimator calculates an estimated disturbance as a control function of a quadrature axis current regulator output signal and a quadrature axis current feedback signal of a running permanent magnet motor. A calculator calculates an estimated counter electromotive force of the running permanent magnet motor as a function of the estimated disturbance, a control flux, and an angular velocity.

Counter electromotive force estimation

For predicting a load pattern, a method determines a torque error from a torque reference modified by a low pass filter function of the torque reference. The torque reference is one of measured from an induction machine energized by a flux current and a torque current and calculated in an induction machine controller. The method determines a torque increase pulse in response to a torque relative variation calculated from the torque error exceeding an increase threshold. In response to detecting the torque increase pulse, the method determines a change delay time from the torque relative variation and the torque increase pulse. The method further determines a change period from at least two torque increase pulses. The method increases the flux current before a change time that is predicted as a function of the change delay time and the change period.

Predicting an induction machine load pattern

For flux vector control, a controller generates a control signal for a permanent magnet machine. The controller further generates an output voltage angle as a function of the control signal that regulates the permanent magnet machine. The output voltage angle includes an angular canceling function that cancels an angular control portion of a dynamic response of the permanent magnet machine such that the control signal controls the permanent magnet machine as a second-order quadrant-axis current.

Voltage angle control for a permanent magnet machine

For voltage angle control, a control module generates a control signal for a grid. A canceling function generates an output voltage angle as a function of the control signal that regulates the grid. The output voltage signal includes an angular canceling function that cancels an angular control portion of a dynamic response of the grid such that the control signal controls the grid as a second-order quadrant-axis current.

Voltage angle control of a fundamental front end converter for a grid

Methods and apparatus are presented for sampling low side inverter phase currents, in which current sampling is selectively delayed in a given PWM cycle by a non-zero sampling delay time value from a nominal sample time if the middle pulse width value is less than a non-zero first threshold to facilitate adequate signal settling for accurate current measurement, and if a middle total continuous on-time near the end of the given PWM cycle is less than a non-zero second threshold, the middle total continuous on-time is selectively extended by adding a non-zero adjustment offset time value to a middle pulse width value for a next PWM cycle.

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Mequon, WI, United States of America

Zhendong Zhang