Caterpillar Inc.

Zenebe Gete

Gurpreet Gambhir

Travis E Barnes

Rammohan Sankar

George Lin

A system and method for measuring an EGR flow rate for an engine having an EGR valve with a selectable EGR valve position and a venturi sensor situated to take a differential pressure measurement relative to recirculated exhaust gas includes determining an EGR valve effective area based on the EGR valve position, determining a weighting factor based on the effective area, calculating a first EGR flow estimate based on the effective area, and calculating a second EGR flow estimate based on the differential pressure measurement of the venturi sensor. A final EGR flow rate is determined based on the weighting factor, the first EGR flow estimate, and the second EGR flow estimate.

EGR flow measurement

An onboard cooling system diagnostic strategy utilizes at least one temperature sensor fluidly positioned between an electronically controlled engine and a thermostat. The diagnostic algorithm operates by monitoring coolant temperature during engine startup. By comparing the actual coolant temperature during engine start-up to a predicted coolant temperature that should occur if no cooling system error is present, a cooling system fault condition may be identified. If a cooling system fault is detected, the diagnostic logic may activate the engine cooling fan or intrusively open an electrically controlled thermostat while monitoring the coolant temperature response to the intrusive action. If there is a substantial change in coolant temperature responsive to the intrusive action, this phenomenon can be utilized to correctly distinguish between a thermostat failure and a vehicle configuration error corresponding to an overcooled vehicle. The present disclosure also can utilize a similar strategy to diagnose problems associated with other vehicle fluid coolers that exchange heat with ambient air moved by a circulation fan.

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Peoria, IL, United States of America

Zenebe Gete