Deere + Company

Zachary J Wehri

Brij N Singh

Tianjun Fu

A system and method for controlling a dual active bridge based DC/DC converter. A controller implements a startup control scheme and DC bus pre-charge routine to prevent damage to the converter upon startup. During startup of the converter, the startup control process can be used to prevent excessive phase-shift and the DC bus pre-charge routine adjusts the pulse width modulated duty cycle by increasing the dead time between signals, resulting in a decreased DC bus capacitor.

Startup process for a dual active bridge converter to prevent over-voltage failure and thermal run-away

In accordance with one embodiment, an observed power transfer is estimated based on input and output voltage measurements associated with an observed power transfer from the primary converter to the secondary converter. An electronic controller or electronic data processor determines a ratio or percentage between the observed power transfer and maximum power transfer. A load curve is selected based on the determined ratio or percentage. The modulation frequency is adjusted or maintained for of the primary converter and the secondary converter consistent with an operation point on the selected load curve, where the operation point minimizes the power loss, power difference, or thermal energy dissipated from the converter.

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Fargo, ND, United States of America

Zachary J Wehri