Fuji Corporation

Yuta Yokoi

Takahiro Kobayashi

Kazuya Kotani

Shuichiro Kito

Mikiya Suzuki

Keiichi Ono

Hiroshi Oike

Masafumi Amano

Mitsutaka Inagaki

Yusuke Tsuchiya

Yuki Inaura

Kenshiro Nishida

A mounting device of the present disclosure is a device that mounts components on a board. The mounting device includes a mounting head including multiple holding bodies configured to hold the components at tips, an imaging section configured to capture a captured image including two or more of the multiple holding bodies, and an image processing section configured to execute post-compression image generation processing of generating a post-compression image by setting an area including a periphery of the tip of at least one holding body in the captured image as a target area, replacing pixels outside the target area in the captured image with pixels of the same color, and compressing a post-replacement image in a predetermined compression format.

Mounting device and image processing device

The present disclosure provides an inspection device for use in a mounting system including a mounting device for disposing a component on a board, including a control section configured to extract a mass area included in a captured image resulting from imaging a processing target object where a viscous fluid is formed at a predetermined part, obtain a center of gravity of the mass area so extracted, and determine whether the center of gravity is included in a normal range of the predetermined part as a reference of the captured image to thereby determine whether a bridge has occurred where the viscous fluid is formed over adjacent predetermined parts.

Inspection device and inspection method for detecting formation of a solder bridge over adjacent electrodes

A component mounting machine includes a head having a holding member configured to hold the component, and a control device. The control device performs a pre-mounting inspection for inspecting a state of a component held in the holding member, and controls the head so that the component held in the holding member is mounted on the board in a case where a determination of normality is made in the pre-mounting inspection. In addition, the control device performs a post-mounting inspection for inspecting a state of the component already mounted on the board by the head in a case where a determination of abnormality is made in the pre-mounting inspection or in a case where a determination of abnormality suspicion is made which is within an allowable range determined to be normal but is suspected to be abnormal in the pre-mounting inspection.

Component mounting machine

The data management system includes a first storage section storing registration data in which component specifying information for specifying a component is associated with shape data, a second storage section storing possession device data, a search section for searching the registration data from the first storage section by using partial information included in at least one of the shape data and the component specifying information as a search condition, and a determination section for performing a suitability determination process of determining whether the shape data included in the registration data in a search result by the search section is suitable for the mounting process using the configuration device, based on the possession device data.

Data management system

An allowance setting system, a substrate inspection device, an allowance setting method, and a substrate inspection method that can set an appropriate inspection allowance are provided in which a normal mounting position of electronic component on a component mounting surface of substrate is defined as normal position. A deviation of an actual mounting position of electronic component in a surface direction of the component mounting surface with respect to the normal position is defined as surface direction deviation. A deviation of the actual mounting position of electronic component in a rotation direction within the component mounting surface with respect to normal position is defined as angular deviation. Allowance setting system sets multiple surface direction inspection allowances according to angular deviation for evaluating surface direction deviation in a substrate inspection before reflow.

Allowance setting system, substrate inspection device, allowance setting method, and substrate inspection method

An image correction method for correcting multiple original images captured under illumination by multiple different light source colors in generating a composite image by superposing the original images, includes obtaining a correction amount for correcting a position of a fiducial mark recognized from a reference image of a specific light source color in reference images of the multiple different light source colors; obtaining correction amounts for correcting positions of the fiducial mark recognized from the reference images of other light source colors than a specific light source color to the reference position in the reference image of the specific light source color; and when the original images are captured, correcting collectively distortion aberration and chromatic aberration of the original images of the multiple different light source colors using the correction amounts associated with the multiple different light source colors.

Image correction method, imaging device, and inspection device

A component mounting machine includes a component supply device, a head having a nozzle, and a control device configured to control each device. The control device is configured to control a cameras to image a component, determine the normality and abnormality of an operation executed immediately before a current imaging timing based on an image captured at the current imaging timing, classify the image captured at the current imaging timing as a normal image in a case in which a result of determination of the normality and abnormality is made as normal, and classify the image captured at the current imaging timing and a part or all of images captured at imaging timings prior to the current imaging timing as an abnormal image in a case in which the result of the determination of the normality and abnormality is made as abnormal.

Component mounting machine and substrate work system

A data management device selects acquisition data of a deletion target from a storage device storing multiple acquisition data acquired by a board work machine performing a predetermined board work on a board. The data management device includes an acquisition section and a selection section. The acquisition section divides an evaluation index when evaluating a target object extracted from the acquisition data or the board work using the target object into multiple classes and acquires frequency-related information obtained by calculating a frequency of the acquisition data belonging to each of the classes for the multiple acquisition data of the same type stored in the storage device. The selection section selects the acquisition data having a higher frequency as the acquisition data of the deletion target by using the frequency-related information acquired by the acquisition section.

Data management device

Provided is an image processing method for easily viewing images obtained by imaging multiple components at a time, the method including image capturing processing of capturing each component holding state relating to multiple suction nozzles mounted on a mounting head as one image, image dividing processing of dividing a region relating to a predetermined component holding state for image data of the multiple component holding states obtained by the image capturing processing, direction conversion processing of converting a direction of the component holding state for divided image data divided by the image dividing processing, and display processing of displaying an image based on the divided image data subjected to the direction conversion processing.

Image processing method

A system for creating a learned model for component image recognition, the learned model being used when performing image recognition of a component that is picked up by a suction nozzle of a component mounter or a component that is mounted on a circuit board, serving as an imaging target, by imaging the imaging target with a camera, and the system includes a computer configured to acquire a reference-learned model to be used for image recognition of a reference component. The computer collects sample component images for each type of a component having a predetermined similarity with the reference component, and creates a component-by-component learned model to be used for image recognition of the component for each type of the component by adding the sample component image for each type of the component, as teacher data of the reference-learned model, and re-learning the added sample component image.

System for creating learned model for component image recognition, and method for creating learned model for component image recognition

A representation of the electronic component to be mounted according to a production program is displayed so as to be superimposed on the image of the mounting area on the display device, and the production program is edited so that a mounting orientation of the electronic component matches an orientation of the pad pattern, in a case where the mounting orientation of the electronic component designated in the production program does not match the orientation of the pad pattern in the mounting area when an operator looks at the representation of the electronic component displayed so as to be superimposed on the image of the mounting area on the display device.

Electronic component mounting orientation checking system and electronic component mounting orientation checking method

A coordinate data generation device is used in a component mounter configured to perform processing for mounting electronic components on boards of different dimensions by imaging the board that is controlled to be conveyed and stopped at a target position and performing the mounting of the electronic components after correcting for a deviation between a stopping position of the board identified from an image captured by the imaging and a target position, and specifies an imaging region for imaging the board stopped at the stopping position.

Coordinate data generation device and coordinate data generation method

A component mounting machine including a camera configured to capture an image of a component held by a suction nozzle; and an image processing section configured to process the image captured by the camera, recognize the shape of the component, and measure shape data of the component; wherein, when the deviation amount of the measurement value of the shape data of the component exceeds the allowable value, the deviation amount of the measurement value of the shape data of the component is compared to a retry determination that is larger than the allowance value, and if the deviation amount of the measurement value of the shape data of the component exceeds the retry determination value, the component is determined to be abnormal and is discarded to a specified discard location.

A mounting device is provided with a mechanical chuck that picks up a component housed in a tray by gripping the component in a state with a cam follower contacting tray housing the component at a predetermined height. The mechanical chuck is provided with a first holding member including a first gripping member, and a second holding member including a second gripping member. The cam follower is a rotatable roller, and when the first holding member moves when picking up the component from tray, the cam follower rotates according to this movement in a state contacting tray.

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Kariya, Japan

Yuta Yokoi