International Business Machines Corporation

Globalfoundries Inc.

Yunsheng Song

Tso-Hui Ting

Xu Ouyang

Oleg Gluschenkov

Ping-Chuan Wang

James M Rice

Yongchun Xin

Keith Kwong Hon Wong

Muthukumarasamy Karthikeyan

Richard Paul Volant

Yun-Yu Wang

Zhijian Yang

Zhigang Song

Brad J Rawlins

Edward J Nowak

Reinaldo Ariel Vega

Junjing Bao

Viorel C Ontalus

Fook-Luen Heng

William J Cote

John Matthew Safran

Oliver Desmond Patterson

Hari V Mallela

Norman Whitelaw Robson

Gary William Maier

Dustin Kenneth Slisher

Jang Sim

Stephen Wu

Rao H Desineni

Daniel Jacob Fainstein

Yutong Wu

Mark E Lagus

Brian M Trapp

Louis V Medina

Robert Finlay

Edward J Crawford

Jeong Woo Nam

Susan M Cianfrani

Michael P Guse

Christopher W Long

Hargurpreet Singh

Systems for and methods of detecting faults in semiconductor wafers are provided. One method includes, for instance: monitoring, with at least one sensor, a recipe for manufacturing a semiconductor wafer; tracking, with a fault detection system, a set of steps for the recipe; determining a start of a step; sensing a set of data related to at least one parameter of the step; generating, by an imaging system, an image of the set of data; displaying, on a display, the image of the set of data; calculating, by the fault detection system, a pixel area ratio from the image of the set of data; determining if a fault exists in the wafer based upon the pixel area ratio; and displaying, on the display, an indication of the fault during real-time and at an end of the step.

Methods of detecting faults in real-time for semiconductor wafers

A test structure for an integrated circuit device includes a series inductor, capacitor, resistor (LCR) circuit having one or more inductor elements, with each inductor element having at least one unit comprising a first segment formed in a first metal layer, a second segment connecting the first metal layer to a semiconductor substrate beneath the first metal layer, and a third segment formed in the semiconductor substrate; and a capacitor element connected in series with each inductor element, the capacitor element defined by a transistor gate structure including a gate electrode as a first electrode, a gate dielectric layer, and the semiconductor substrate as a second electrode.

LCR test circuit structure for detecting metal gate defect conditions

A method for depositing a conductor in the via opening electronic structure removes the via bottom liner so that the conductor deposited in the via opening directly contacts the underlying conductive layer. The method includes depositing amorphous silicon over the dielectric layer and the liner layer on the via opening sidewalls and bottom. The amorphous silicon extends substantially over the entire via opening while leaving below a void within the via opening. The amorphous silicon over the via opening and on the via opening bottom and the liner layer on the via opening bottom are anisotropically etched to leave a layer of amorphous silicon over the dielectric layer and the via opening side walls. The amorphous silicon is then removed to form a via opening having a substantially open-bottom liner. The conductor is then deposited in the via opening and contacts the underlying conductive layer.

Method for manufacturing in a semiconductor device a low resistance via without a bottom liner

A modularized interposer includes a plurality of interposer units that are assembled to provide a complete set of electrical connections between two semiconductor chips. At least some of the plurality of interposer units can be replaced with other interposer units having an alternate configuration to enable selection of different functional parts of semiconductor chips to be connected through the modularized interposer. Bonding structures, connected to conductive metal pads located at peripheries of neighboring interposer units and an overlying or underlying portion of a semiconductor chip, can provide electrical connections between the neighboring interposer units. The interposer units can be provided by forming through-substrate vias (TSV's) in a substrate, forming patterned conductive structures on the substrate, and cutting the substrate into interposers.

Configurable interposer

A method for designing, a structure, method of inspecting and a computer system for designing voltage contrast integrated circuit characterization. The design method includes selecting a design level of a mask design shapes file; selecting a region of the design level having an open region having no design shapes and an adjacent circuit region having circuit design shapes; selecting a sub-region of the circuit region adjacent to the open region; copying design shapes of the sub-region to generate a characterization cell identical to the sub-region; modifying the characterization cell to generate a passive voltage contrast characterization cell; and placing the passive voltage contrast characterization cell into the open region adjacent to the sub-region to generate a modified design level.

Voltage contrast characterization structures and methods for within chip process variation characterization

A semiconductor memory device including a channel region and a ferromagnetic gate is provided. The channel region can be formed within a semiconductor nanowire. The ferromagnetic gate is programmed with a selected orientation of magnetization by the electrical current that passes through the channel region in one direction or another. The orientation of the magnetization in the ferromagnetic gate can be detected by changes in the threshold voltage of a field effect transistor employing the ferromagnetic gate as a gate electrode, or can be detected by the resistance of the channel region that changes with the orientation of the magnetization in a two terminal device.

Semiconductor memory device employing a ferromagnetic gate

A set of first substrate and second substrate are manufactured with a built-in N-fold rotational symmetry around the center axis of each substrate, wherein N is an integer greater than 1. A set of N different interposers is provided such that an i-th interposer provides electrical connection between the first substrate and the second substrate with a rotational angle of (i&#x2212;1)/N&#xd7;2&#x3c0;. The first and second substrates are tested with each of the N different interposers therebetween. Once the rotational angle that provides the highest stacked chip yield is determined, the first and the second substrates can be bonded with an azimuthal rotation that provides the highest stacked chip yield.

Yield enhancement for stacked chips through rotationally-connecting-interposer

One of the wafers in a semiconductor wafer to wafer stack can be rotated a predefined number of positions, relative to a previous wafer in the stack, and bonded in the position in which the maximum number of good die are aligned. An adjustment circuit on each die reroutes signals received from a pad that has been relocated due to rotation. A communication channel formed from a pair of pads that are interconnected by a Through Substrate Vias can be placed in each die and can convey selected information from one die to the next. A code representative of the position orientation of each die can be recorded in a Programmable Read Only Memory located on each die, or may be down loaded from a remote source. Any additional wafer may be stacked serially, and each one may be rotated relative to the wafer that precedes it in the stack.

Physical design symmetry and integrated circuits enabling three dimentional (3D) yield optimization for wafer to wafer stacking

Randomized coded arrays and method of forming a randomized coded array. The methods include: forming a dielectric layer on a semiconductor substrate; forming an array of openings extending through the dielectric layer; introducing particles into a random set of less than all of the openings; and forming a conductive material in each opening of the array of openings, thereby creating the randomized coded array, wherein a first resistance of a pathway through the conductive material in openings containing the particles is different from a second resistance of a path through openings not containing the particles. Also, a physically unclonable function embodied in a circuit.

Random coded integrated circuit structures and methods of making random coded integrated circuit structures

A system for performing alignment of two wafers is disclosed. The system comprises an optical coherence tomography system and a wafer alignment system. The wafer alignment system is configured and disposed to control the relative position of a first wafer and a second wafer. The optical coherence tomography system is configured and disposed to compute coordinate data for a plurality of alignment marks on the first wafer and second wafer, and send that coordinate data to the wafer alignment system.

Wafer alignment system with optical coherence tomography

A system and a method are provided. The method includes assigning an entity to a ticket group associated with an ID thereof, displaying to the entity reports, which are each organized with an associated security access control, in accordance with the ticket group, determining whether the entity is authorized to access any selected one or more of the reports in accordance with a result of a comparison between an access level associated with the entity ID and the security access control associated with each of the one or more of the stored reports, and granting or denying the access in accordance with the determination.

Security control of analysis results

A method for increasing overall yield in semiconductor manufacturing including routing wafers or wafer lots from tool to tool in a manner which at least partially neutralizes or compensates for processing variations. A system for increasing overall yield in semiconductor manufacturing includes a module for recording processing data from plural first and second types of tools and a module for routing wafers or wafer lots from tools of the first type of tools to tools of the second type of tools so as to at least partially neutralizes or compensate for processing variation.

Method for compensating for tool processing variation in the routing of wafers/lots

Monitoring a process sector in a production facility includes establishing a tool defect index associated with a process sector in the production facility. The tool defect index includes a signal representing a defect factor associated with a tool in the process sector. Monitoring the process also requires determining whether the defect factor is a known defect factor or an unknown defect factor, and analyzing a unit from the tool if the defect factor is an unknown defect factor. Monitoring the process further requires identifying at least one defect on the unit from the tool, establishing that the at least one defect is a significant defect, determining cause of the significant defect, and creating an alert indicating that the tool associated with the process sector is producing units having significant defects.

Monitoring a process sector in a production facility

A method of detecting low-probability defects in large transistor arrays (such as large arrays of SRAM cells), where the defects manifest themselves as asymmetrical leakage in a transistor (such as a pulldown nFET in an SRAM cell). These defects are detected by creating one or more test arrays, identical in all regards to the large transistor arrays up until the contact and metallization layers. Leakage is measured by applying an appropriate off-state voltage (e.g., 0V) by a common connection to all of the gates of the transistors in the test array, then measuring the aggregate drain/source leakage current, both forward and reverse (e.g., first grounded source and positively biased drain, then grounded drain and positively biased source) comparing the difference between the two leakage current measurements.

Detecting asymmetrical transistor leakage defects

Growing community of inventors

Poughkeepsie, NY, United States of America

Yunsheng Song