Gm Global Technolgoy Operations, Inc.

Yun Xiao

Steven J Andrasko

Chad E Marlett

Christopher J Kalebjian

Thomas L Bahensky

Joseph Zammit

Janean Kowalkowski

Chuan He

Vincent J Tylutki

Carnell E Williams

David P Quigley

Steven D Stiles

Steve L Melby

Ping Ge

Brent T Deep

Francesco Castorina

Kevin J McKay

Robert J Sutschek

Bryan A Kuieck

Kouji Sakumoto

Umar Z Khan

A vehicle includes an engine having cylinders in fluid communication with an intake air flow, a mass air flow (MAF) sensor positioned with respect to the intake air flow which outputs a pulse train signal describing the frequency of the intake air flow, and a controller. The controller includes a calibrated non-linear conversion curve recorded in memory. The controller executes a method to convert the frequency data into a corresponding mass air flow using the calibrated non-linear conversion curve, determines the instantaneous mass air flow value at each leading or trailing edge of the pulse train signal, and accumulates the instantaneous mass air flow values over a calibrated duration. A time-weighted average of the accumulated mass air flow values is then used to execute a control action. The controller includes a host computer device and memory storing the curve and instructions for executing the method.

System and method for sampling and processing mass air flow sensor data

A turbocharger controller includes a turbocharger compressor temperature module having a compressor inlet air temperature input, and a turbocharger compressor pressure module including a compressor inlet pressure input and a compressor outlet pressure input. A memory module includes a compressor outlet temperature calibration map and a compressor pressure ratio look-up table. A turbocharger boost pressure ratio control module is operatively connected to the turbocharger compressor temperature module, the turbocharger compressor pressure module, and the memory module. The turbocharger boost pressure ratio control module is configured to selectively compare compressor outlet pressure and compressor inlet pressure with values in the compressor ratio look-up table to determine a turbocharger boost pressure set point establishing a desired compressor outlet temperature.

Turbocharger controller

A system and method of operating an exhaust gas recirculation (EGR) system of a vehicle includes controlling an EGR valve actuable between an EGR enabled position and an EGR disabled position, such that with the EGR valve in the EGR enabled position a portion of exhaust gas emitted from an engine is directed through an EGR cooler for recirculation into the engine, and with the EGR valve in the EGR disabled position the exhaust gas is not recirculated through the engine. An EGR coolant temperature is predicted based on measured engine speed, vehicle speed, outside ambient temperature, and commanded fuel level of the vehicle. The EGR valve is actuated to the EGR disabled position when the predicted EGR coolant temperature is equal or greater than an EGR coolant temperature threshold. The EGR coolant temperature is predicted without direct measurement of engine coolant temperature.

Exhaust gas recirculation cooler protection system and method

A method of controlling a diesel engine includes sensing a speed of the diesel engine, and closing a throttle of the diesel engine when the sensed speed of the diesel engine is equal to or greater than a maximum allowable engine speed to prevent oxygen from entering an intake manifold of the diesel engine, thereby preventing combustion and stopping the operation of the diesel engine. An Exhaust Gas Recirculation (EGR) valve is actuated to regulate circulation of exhaust gas from the diesel engine through the intake manifold to control pressure within the intake manifold to prevent damage to other engine components from excessive positive or negative pressure.

Method of controlling a diesel engine

An oxidation catalyst (OC)/hydrocarbon injector (HCI) testing system includes a controller having a first oxygen sensor input configured and disposed to receive a first oxygen sensor value upstream of an oxidation catalyst (OC) device and a second oxygen sensor input configured to receive a second oxygen sensor value downstream of the OC device. The controller is configured and disposed to perform a first test to detect one of a faulty OC device and a faulty HCI based on a difference between the first and second oxygen sensor values.

Oxidation catalyst/hydrocarbon injector testing system

A method of controlling airflow of an engine system is provided. The method includes determining a supercharger operating mode and a turbocharger operating mode based on engine load; selectively generating a control signal to a turbocharger based on the turbocharger operating mode; and selectively generating a control signal to a supercharger bypass valve based on the supercharger operating mode.

Control systems and methods for super turbo-charged engines

A control system for an engine that includes a turbocharger includes a restriction estimation module and an engine protection module. The restriction estimation module estimates restriction of airflow through an air filter of the engine based on a comparison between measured and modeled temperatures at an outlet of a compressor of the turbocharger. The engine protection module, based on the estimated airflow restriction, at least one of controls turbocharger boost, controls turbocharger airflow, controls a fueling rate of the engine, and generates a warning signal for a driver of a vehicle.

System and method for estimating airflow restriction of an engine air filter

An intake control system comprises an estimation module and a turbocharger control module. The estimation module receives one of a first pressure within an intake manifold measured by a manifold pressure sensor and a second pressure measured by a pressure sensor at a location between a compressed air charge cooler and a throttle valve. The estimation module estimates the other one of the first and second pressures based on the received one of the first and second pressures. The turbocharger control module controls output of a turbocharger based on the estimate of the other one of the first and second pressures.

Pressure estimation systems and methods

A control system comprising a current control module and a force control module. The current control module selectively supplies a current to a turbine bypass valve (TBV) to adjust the TBV to a predetermined position. The force control module selectively adjusts the current in response to a determination that an actual TBV position is less than a predetermined distance from the predetermined position.

Control system and method for transitioning between position control and force control for multi-stage turbo engine turbine bypass valve

An engine control module includes a power module and a turbine temperature module. The power module controls engine power output based on a turbine temperature. The turbine temperature module determines the turbine temperature based on a turbine inlet temperature. The power module decreases the engine power output when the turbine temperature is greater than or equal to a predetermined threshold temperature.

Thermal-protection based engine performance enhancement

An exhaust gas recirculation control system comprises a pressure condition evaluation module and a protection module. The pressure condition evaluation module evaluates at least one of vane movement of a turbocharger and engine pressure. The protection module selectively controls an exhaust gas recirculation valve based on the at least one of the vane movement of the turbocharger and the engine pressure.

Exhaust gas recirculation control systems and methods

An engine control system comprises a current control module and a solenoid actuator module. The current control module determines a duty cycle based on a desired current through a solenoid of an engine system and a resistance of the solenoid and corrects the resistance based on an actual current through the solenoid. The solenoid actuator module actuates the solenoid based on the duty cycle.

Solenoid current control with direct forward prediction and iterative backward state estimation

A method of diagnosing operation of a turbo speed sensor that monitors a turbocharger in an internal combustion engine system includes determining whether the engine system is operating in one of a high speed and a low speed range and determining a threshold turbo speed value based on whether engine system is operating in one of the high speed and the low speed range. An actual turbo speed value of the turbocharger is monitored based on a signal generated by the turbo speed sensor. The actual turbo speed value is compared to the threshold turbo speed value and a diagnostic signal is generated based on the step of comparing.

Turbo speed sensor diagnostic for turbocharged engines

An intake throttle valve (ITV) position determination module generates a desired ITV position based on at least one of a desired airflow in a regeneration mode and an exhaust braking request in an exhaust braking mode. An ITV position limitation module generates a limited ITV position based on the desired ITV position. A transition module detects a transition from the exhaust braking mode to the regeneration mode, wherein an ITV is controlled to the limited ITV position after the transition is detected.

Transition from exhaust braking to exhaust particulate filter regeneration in a diesel engine

A mass airflow sensor measurement correction system for a turbocharged diesel engine operating under transient conditions includes a signal input device that generates an engine speed signal based on an engine speed of a turbocharged diesel engine. A control module receives the engine speed signal and calculates a correction value of mass airflow from a differential of the engine speed signal and a constant.

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Ann Arbor, MI, United States of America

Yun Xiao