Suzhou Superior Industrial Technology Co. Ltd.

Yuming Jiang

Samer Tawfiq Alkhalaileh

Zheng Chen

A thermally stable polycrystalline diamond compact is created by (i) preforming an annular thermally stable polycrystalline from a diamond plate, (ii) preforming a substrate with a projection that has an interfacial mating surface that is a negative topology of the annular thermally stable polycrystalline, (iii) and brazing the two components together. The resulting polycrystalline diamond compact can be made thermally stable because cobalt and other catalysts can be leached out of the thermally stable polycrystalline. The thermally stable polycrystalline can be attached to the substrate by brazing, which due to the topology of the thermally stable polycrystalline and the substrate with a projection will unexpectedly have sufficient blaze shear strength to be used in demanding applications.

Brazed polycrystalline diamond compact

A cobalt-boron alloy is used as the matrix in a polycrystalline diamond compact. The matrix is hot isostatic pressed with tungsten carbide to form a substrate. The substrate is then high-pressure, high temperature sintered with a diamond powder, preformed and acid-leeched diamond plate, or another ultra-hard material in a press mold to sweep the matrix, thereby creating an ultra-hard polycrystalline compact at a temperature 400&#xb0; C. lower and with less graphitization than conventional techniques using cobalt binder. The compact is stronger and has a longer useful life than conventional compacts.

Growing community of inventors

Sozhous, China

Yuming Jiang