Toray Industries, Inc.

Yukio Otaki

Kiyoshi Nakagawa

Masatoshi Mineo

Yoshio Aratani

Shiro Nishiumi

Kazuo Umeda

Ken-ichiro Oka

Haruhiko Kusakabe

Kazuyoshi Koide

Yoshio Tatsuoka

A potentially bulky, processed yarn which is a substantially non-interlaced multifilament yarn of a thermoplastic synthetic fiber satisfying the characteristic values of R.sub.max /R.ltoreq.2.5, .DELTA.S.sub.5 .gtoreq.1.5, .DELTA.S.sub.50 .ltoreq.3.0, Y.gtoreq.1.3 and X.sub.T --X.ltoreq.1.0, where R.sub.max is maximum tension fluctuation width, R is average tension fluctuation width of a normal portion, .DELTA.S.sub.5 is difference in maximum shrinkage among each filament of a sample having a length of 5 cm, .DELTA.S.sub.50 is difference in maximum shrinkage among each filament of a sample having a length of 50 cm, X.sub.T is maximum tension, X is average tension and Y is degree of bulkiness/dry heat shrinkage. A bulky, processed yarn is obtained by supplying a substantially non-twisted thermoplastic multifilament yarn to a heated body under a tension of 10-120 mg/d with monofilaments contacting said heated body at an imaginary point of contact and monofilaments not contacting said heated body at said imaginary point of contact, at the same time contacting said yarn with said heated body within such a short period of time that the heat of said heated body may not uniformly be conducted to the multifilament yarn, and either immediately thereafter winding the yarn, or in the alternative not winding said yarn immediately thereafter, but contacting said yarn with another heated body under conditions not substantially elongating the yarn, thereby eliminating produced loops, and thereafter winding said yarn.

Potentially bulky yarn

Spun yarn-like textured polyester yarns comprised of two types of polyester multifilament component yarns and having broken filaments, in which textured yarns there is a difference in length between the component yarns, whereby high bulkiness is imparted thereto. The individual filaments of one of the component yarns have a fineness less than those of the other component yarn. The spun yarn-like textured yarns have satisfactory pilling resistance and frosting resistance. The spun yarn-like high bulky textured yarns can be produced by a process comprising doubling two types of undrawn polyester multifilament yarns having different properties through an intertwisting regulative device and simultaneously draw-texturing the doubled undrawn yarns.

Spun yarn-like textured yarns and process for producing same

A process for producing a potentially bulky yarn which is a substantially non-interlaced multifilament yarn of a thermoplastic synthetic fiber satisfying the characteristic values of R.sub.max /R.ltoreq.2.5, .DELTA.S.sub.5 .gtoreq.1.5, .DELTA.S.sub.50 .ltoreq.3.0, Y.gtoreq.1.3 and X.sub.T -X.ltoreq.1.0, where R.sub.max is maximum tension fluctuation width, R is average tension fluctuation width of a normal portion, .DELTA.S.sub.5 is difference in maximum shrinkage among each filament of a sample having a length of 5 cm, .DELTA.S.sub.50 is difference in maximum shrinkage among each filament of a sample having a length of 50 cm, X.sub.T is maximum tension, X is average tension and Y is degree of bulkiness/dry heat shrinkage.

Process for producing a potentially bulky yarn

Spun yarn-like high bulky textured polyester yarns comprised of two types of polyester multifilament component yarns A and B and having broken filaments, in which textured yarns there is a difference in length between the component yarns A and B, whereby very high bulkiness is imparted thereto. The individual filaments of the component yarn A have a fineness and an intrinsic viscosity less than those of the component yarns B. The spun yarn-like high bulky textured yarns have satisfactory pilling resistance and frosting resistance. The spun yarn-like high bulky textured yarns can be produced by a process comprising doubling two types of undrawn polyester multifilament yarns having different properties through an intertwisting regulative device and simultaneously draw-texturing the doubled undrawn yarns.

Spun yarn-like high bulky textured yarns and process for producing same

This invention relates to a method and apparatus for imparting false twists to two yarns simultaneously. The significance of the invention resides in that an industrially utilizable method for false twisting yarns by frictional contact of two yarns with 4 rotating frictional discs has been provided. The apparatus of the present invention for practising the false twisting method is characterized in that the angle of contact of yarns with the frictional discs is maintained within a specific range and the frictional discs are attached to four shafts in specific order at specific heights. Various processes for preparing a variety of false twist yarns by utilizing the false twisting method and apparatus of the present invention have been established.

Method and apparatus for preparing false twisted yarns

A textured polyester yarn having improved variation in dyeability along its length is composed of a plurality of individual filaments each having thick and thin sections randomly distributed along the filament axis, said yarn having an Uster evenness value of 1.0 to 10.0%, a T index of 3 to 30 and a variation in reflected light intensity in a continuous dyeing test of .+-.0.15 to .+-.0.80 and said yarn preferably having not-untwisted portions containing genuine twists of a fixed direction intermittently retained at random along its length. The yarn is produced by false twisting a polyester yarn composed of a plurality of individual filaments each having variation in cross-sectional area along its length, in which the thick sections have a birefringence of 15 to 80.times.10.sup.-3 and the thin sections have a birefringence of 90 to 200+10.sup.-3, at a temperature of not lower than 180.degree. C and under a twisting tension of 0.05 to 0.8 g/d with a variation with respect to the average twisting tension of .+-.5 to .+-.20%.

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Mishima, Japan

Yukio Otaki