Research Association for Residual Oil Processing

Nippon Mining Co., Ltd.

Yukio Inoue

Teruo Suzuka

Shirou Aizawa

Kuniaki Fujimori

Tadashi Murakami

Yasushi Ishibashi

Hidetaka Ohse

A process for simultaneously cracking a heavy hydrocarbons to form light oil and producing hydrogen is described, which comprises (1) a first step wherein steam and heavy hydrocarbons are simultaneously contacted with a catalyst in a reduced state, containing iron in the form of iron oxide, to produce hydrogen, cracked gases and cracked light oils, to convert the reduced-state catalyst into an oxidized-state catalyst, and to deposit coke on the catalyst, (2) a second step wherein the oxidized-state catalyst with coke deposited thereon is contacted with an oxygen-containing gas to partially combust the coke on the catalyst, to convert the oxidized-state catalyst into a reduced-state catalyst, and to fix a sulfur compound contained in the coke as iron sulfide with a part of the reduced-state catalyst; and (3) a third step wherein catalyst obtained from the second step, the major portion of the catalyst being recycled between the first step and second step, is contacted with an oxygen-containing gas at a temperature of from 600.degree. to 1,000.degree. C. to effect roasting and gasification of iron sulfide in the catalyst.

Process for simultaneously cracking heavy hydrocarbons into light oils

A process for simultaneously cracking heavy hydrocarbons to form light oil and producing hydrogen is described, which comprises (1) a first step wherein steam and heavy hydrocarbons are simultaneously contacted with a catalyst in a reduced state, containing iron in the form of iron oxide, to produce hydrogen, cracked gases and cracked light oils, to convert the reduced-state catalyst into an oxidized-state catalyst, and to deposit coke on the catalyst, (2) a second step wherein the oxidized-state catalyst with coke deposited thereon is contacted with an oxygen-containing gas to partially combust the coke on the catalyst, to convert the oxidized-state catalyst into a reduced-state catalyst, and to fix a sulfur compound contained in the coke as iron sulfide with a part of the reduced-state catalyst; and (3) a third step wherein catalyst obtained from the first step, the major portion of the catalyst being recycled between the first step and second step, is contacted with an oxygen-containing gas at a temperature of from 600.degree. to 1,000.degree. C. to effect roasting and gasification of iron sulfide in the catalyst.

A process is described for cracking a heavy hydrocarbon to form a light oil and for producing hydrogen by the use of a catalyst containing at least 30 wt % Fe which comprises a first step wherein steam and heavy hydrocarbon are simultaneously contacted with the catalyst in a reduced state to produce hydrogen, cracked gases, and a cracked light oil, to oxidize the reduced-state catalyst, and to deposit coke on the catalyst; and a second step wherein the oxidized-state catalyst on which said coke is deposited is contacted with an oxygen-containing gas insufficient for achieving complete combustion of the coke, to thereby partially combust the coke and regenerate the catalyst to a reduced state.

Process for cracking heavy hydrocarbons into light oils and producing

A catalyst is described for use in a process for oxidizing and/or cracking a heavy hydrocarbon under fluidizing conditions in the presence of the catalyst, including simultaneously or subsequently reducing iron oxides in said catalyst and then reacting the reduced oxidation-state iron with steam to produce hydrogen, said catalyst consisting essentially of from 30 to 60 wt % Fe, 0.1 to 10 wt % Ni, and 10 wt % or less SiO.sub.2, and having a specific surface area of from 0.1 to 30 m.sup.2 /g and an apparent specific gravity of from 2.5 to 4.0.

Catalyst for cracking heavy hydrocarbons

A process for processing a sulfur-containing heavy oil, which comprises:

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Urawa, Japan

Yukio Inoue