Honda Motor Co., Ltd.

Showa Denko K.k.

Yukihito Tanaka

Seiji Sugiura

Naoki Mitsuta

Masashi Sugishita

Hiroshi Sohma

Yoshihito Kimura

Kenichi Tanaka

Suguru Ohmori

Takashi Kato

Kentaro Ishida

Daisuke Okonogi

Hiroshi Shinkai

Tadashi Iino

Kenta Urata

Toshiki Kawamura

Zenichiro Izumi

Masaki Tani

Shintaro Tanaka

Ryugo Fujitsuka

Mihoko Kawaharada

Shuhei Goto

Takaki Nakagawa

Shuji Sato

Yu Tomana

Eri Terada

Kazuo Nunokawa

Satoshi Aoki

Akihiro Noda

Hidetada Kojima

Masahiro Fukuta

Daisuke Inoue

Yusuke Okabe

Suguru Omori

A resin frame equipped membrane electrode assembly includes an MEA having different sizes of components, and a resin frame member. A resin melt portion is provided for the resin frame member. The inside of a first gas diffusion layer is impregnated with resin as a part of the resin melt portion. A thin portion is provided at an outermost peripheral portion of the resin frame member through a step at an outermost peripheral portion of the resin melt portion, and the thin portion is thinner in a thickness direction than the resin melt portion.

Resin frame equipped membrane electrode assembly for fuel cell and method of producing the same

A fuel cell stack at least includes a stack body formed by stacking a plurality of power generation cells in a stacking direction and a first dummy cell provided at one end of the stack body in the stacking direction. The power generation cell includes a membrane electrode assembly. The first dummy cell includes a dummy assembly formed by stacking together three electrically conductive porous bodies each having a different surface size, a dummy resin frame member formed around the dummy assembly, and dummy separators.

Fuel cell stack, fuel cell stack dummy cell, method of producing dummy cell

A method for preparing a fuel cell membrane electrode assembly, where the membrane electrode assembly includes a solid polymer electrolyte membrane and a first electrode and a second electrode provided on both sides of the solid polymer electrolyte membrane. The first electrode and the second electrode each include an electrode catalyst layer and a gas diffusion layer. The method includes forming the first electrode and the second electrode on both sides of the solid polymer electrolyte membrane, providing a preformed resin frame member around the solid polymer electrolyte membrane, overlapping an outer marginal portion of the first electrode and an inner marginal portion of the resin frame member with each other and applying heat and pressure to the overlapped portions of the first electrode and the resin frame member to join the resin frame member around the solid polymer electrolyte membrane.

Method for producing electrolyte membrane electrode assembly for fuel cells

A resin-framed membrane-electrode assembly for a fuel cell includes a stepped membrane-electrode assembly and a resin frame member. The stepped membrane-electrode assembly includes a polymer electrolyte membrane, a first electrode, and a second electrode. The resin frame member surrounds an outer perimeter of the polymer electrolyte membrane and includes an inner perimeter base end and an inner protruding portion. The inner protruding portion includes a flat surface portion which extends to face an outer perimeter surface portion of a second surface of the polymer electrolyte membrane and on which an adhesive layer is provided so that the adhesive layer lies at least between the flat surface portion and the outer perimeter surface portion. The adhesive layer has a tapered shape in which a thickness of the adhesive layer increases from a tip of the inner protruding portion toward the inner perimeter base end.

Resin-framed membrane-electrode assembly for fuel cell

A resin frame equipped membrane electrode assembly includes an MEA having different sizes of components and a resin frame member. A clearance is formed between an outer end of a second gas diffusion layer and an inner expansion. The second electrode layer has a frame shaped outer marginal portion provided at the clearance. The crack density of cracks of the frame shaped outer marginal portion is 30 cracks/mmor less, and the interval between the cracks is 0.06 mm or more.

Resin frame equipped membrane electrode assembly for fuel cell

A fuel cell includes a membrane electrode assembly having a substantially rectangular shape having a first side and a second side opposite to the first side in a side direction. The substantially rectangular shape includes a first portion and a second portion. The first portion is closer to the first side than to the second side in the side direction. At least one of a cathode electrode and an anode electrode has a smaller amount of cracks in an electrode catalyst layer in the first portion than in the second portion. A fuel gas outlet manifold and an oxidant gas inlet manifold are closer to the first side than to the second side in the side direction. A fuel gas inlet manifold and an oxidant gas outlet manifold are closer to the second side than to the first side in the side direction.

Fuel cell

A resin-framed membrane electrode assembly for a fuel cell includes a stepped membrane electrode assembly and a resin frame member. The stepped membrane electrode assembly includes a solid polymer electrolyte membrane, an anode electrode, and a cathode electrode. The resin frame member surrounds an outer periphery of the solid polymer electrolyte membrane and includes an inner protruding portion that protrudes from an inner peripheral base portion toward the cathode electrode and that has a thickness. The inner protruding portion has an adhesive application portion to which an adhesive is applied so as to surround a part of the inner protruding portion. The part is in contact with the stepped membrane electrode assembly. A thickness of a cathode diffusion layer is larger than a thickness of an anode diffusion layer.

Resin-framed membrane electrode assembly for fuel cell

A fuel cell includes an electrolyte membrane electrode assembly and a resin frame member. The electrolyte membrane electrode assembly includes an electrolyte membrane, a first electrode and a second electrode. The resin frame member has a recess in which the first electrode, the electrolyte membrane, and a portion of a second electrode catalyst layer protruding from a second gas diffusion layer are disposed, and an insertion hole which is in communication with the recess and in which the second gas diffusion layer is inserted. A filling layer covering an outer edge portion of the second electrode catalyst layer and having an oxygen permeability of 2&#xd7;10ml/m&#xb7;24 hr&#xb7;atm or less is formed at least in a space between an inner wall of the insertion hole and the second gas diffusion layer.

A membrane electrode assembly with protective film includes a MEA and protective films. The MEA includes a cathode, an anode, and a solid polymer electrolyte membrane interposed between the cathode and the anode. The protective films are joined on the outer end of the solid polymer electrolyte membrane. The membrane electrode assembly has a power generation area and an edge-vicinity area. Recesses for receiving the edge-vicinity area including outer ends of the cathode and the anode are formed in outer portions of a cathode-side separator and an anode-side separator which contact the MEA.

Fuel cell having a recess in the separator

An electrolyte membrane-electrode structure with a resin frame is provided with: an electrolyte membrane-electrode structure that is provided with an anode-side electrode and a cathode-side electrode, with a solid polymer electrolyte membrane being held therebetween; and a resin frame member that is arranged around the outer periphery of the solid polymer electrolyte membrane. An intermediate layer is continuously arranged: between an outer peripheral end portion of the cathode-side electrode and a first inner peripheral end portion of the resin frame member; on an outer peripheral end portion of the solid polymer electrolyte membrane, said outer peripheral end portion being exposed outside the outer peripheral end portion of the cathode-side electrode; and between an outer peripheral end portion of the anode-side electrode and a second inner peripheral end portion of the resin frame member.

Electrolyte membrane-electrode structure with resin frame for fuel cells

A fuel cell includes a resin-framed membrane electrode assembly, first and second separators, and a resin frame member. The resin frame member is provided to surround an outer periphery of a solid polymer electrolyte membrane. The first and second separators sandwich the resin-framed membrane electrode assembly therebetween in a stacking direction to define a reactant gas flow channel between each of the first and second separators and the resin-framed membrane electrode assembly. The first and second separators include a reactant gas manifold hole which passes through the first and second separators in the stacking direction. The resin frame member includes a bridge portion having connecting flow channels connecting the reactant gas flow channel and the reactant gas manifold hole. At least one of the connecting flow channels has a sloped surface.

A fuel cell includes a membrane electrode assembly interposed between a cathode-side separator and an anode-side separator. A first gas diffusion layer included in a cathode is designed to have a planar size larger than a planar size of a second gas diffusion layer included in an anode. The anode-side separator has a thin clearance part in a portion that faces an outer peripheral portion of the second gas diffusion layer.

Fuel cell having an empty space gap between the separator and electrode

A membrane electrode assembly includes an MEA structure unit and a resin frame member. The MEA structure unit includes a cathode, an anode, and a solid polymer electrolyte membrane interposed between the cathode and the anode. The resin frame member is formed around the MEA structure unit, and joined to the MEA structure unit. An adhesive layer is provided between an outer marginal portion of the solid polymer electrolyte membrane extending outward beyond an outer end of a second gas diffusion layer and an inner extension of the resin frame member. The adhesive layer includes an overlapped portion overlapped on an outer marginal end of the second gas diffusion layer.

Fuel cell membrane electrode assembly

A resin frame member of a resin frame equipped membrane electrode assembly includes a recess where adhesive is provided. An inner protrusion on an inner side of the recess abuts against an electrode catalyst layer protruding outward beyond a gas diffusion layer of a membrane electrode assembly. An outer protrusion on an outer side of the recess abuts against the outermost portion of a gas diffusion layer of the membrane electrode assembly such that a solid polymer electrolyte membrane is interposed between the outer protrusion and the gas diffusion layer.

Growing community of inventors

Wako, Japan

Yukihito Tanaka