Asmo Co., Ltd.

Denso Corporation

Yukihide Ishino

Yoshihiro Adachi

Yoshitsugu Nakagawa

Satoru Suzuki

Masaru Irie

Toshihiro Matsuura

Takashi Nagaya

Yoshinobu Nagao

Akihiko Seki

Tetsuji Yoshikawa

Akihiro Utsumi

Toshiaki Yamada

Isoshi Soga

Hiroshi Katou

Hiroyuki Mizutani

Akitomo Sasaki

Yuji Takemura

A brushless motor comprising: a rotor; a stator core disposed at a radial direction outside of the rotor, and a stator case. The stator core includes an outer ring shaped section, teeth sections projecting out from the outer ring shaped section toward a radial direction inside, and an inner ring shaped section extending from end portions of the teeth sections. Protruding portions are formed at the outer ring shaped section so as to project toward a radial direction outside and so as to be disposed at even intervals around a circumferential direction of the outer ring shaped section. The stator case is integrated together with the stator core by a plurality of plastic deformation portions formed at an outer peripheral portion of the stator case at locations facing towards the protruding portions, and the plastic deformation portions are disposed at even intervals along a circumferential direction of the stator case.

Brushless motor, stator, stator manufacturing method and brushless motor manufacturing method

A stator includes: plural core configuration sections each including plural yoke configuration sections that configure a ring shaped yoke and are segmented in a yoke circumferential direction and plural teeth sections that project from the respective yoke configuration sections along a yoke radial direction, with the plural yoke configuration sections and the plural teeth sections integrated together; plural coil wires that are wound onto the respective teeth sections to configure plural winding portions; and plural insulators that each include plural insulator portions that are integrated to each of the respective core configuration sections and insulate between the teeth sections and the winding portions, and a connection portion that connects together the plural insulator portions.

Stator, brushless motor, stator manufacturing method

A method for manufacturing a stator includes preparing a stator core having a plurality of teeth, a plurality of coils having a plurality of lead lines, a substrate having a plurality of connecting portions, and a plurality of positioning jigs having restraining portions. The method includes positioning the substrate and the lead lines so that distal portions of the lead lines are separated from the connecting portions in at least one of a radial direction and a circumferential direction. The method further includes inserting the lead lines in the restraining portions, aligning the distal portions of the lead lines with the corresponding connecting portions using the positioning jigs, inserting the lead lines into the corresponding connecting portions, and electrically connecting the lead lines inserted in the connecting portions to the corresponding connecting portions.

Method for manufacturing stator, apparatus for manufacturing stator, and stator

An annular motor core has a plurality of split core pieces, each of which includes a yoke portion and a tooth. The split core pieces are circumferentially located and arranged in an annular shape such that the yoke portions of the core pieces form an annular shape as a whole and that the distal ends of the teeth of the core pieces face inward or outward each in a radial direction of the core. The core further includes an annular holder, which has joint portions at a plurality of positions in a circumferential direction of the holder. A first end of each of the core pieces is pivotably joined to the corresponding one of the joint portions. Each core piece can be pivoted about the corresponding joint portion relative to the holder such that a second end of the core piece moves in a radial direction of the holder.

Motor core, stator, and method for manufacturing stator

A bus bar device electrically connects a plurality of coils arranged along a circumferential direction of the bus bar device to form an annular shape in entirety. A plurality of bus bars is arranged so that a plurality of layers is formed in a radial direction of the bus bar device. Each of the bus bars is formed from an arc-shaped conductive wire. A plurality of connection wires is respectively connected to the plurality of coils. The connection wires are arranged to overlap the bus bars and intersect the bus bars in the axial direction. Intersection portions at which the bus bars and the connection wires intersect include connection intersection portions at which the connection wires are electrically connected to the bus bars.

Bus bar device, stator, motor and manufacturing method for stator

Growing community of inventors

Hamamatsu, Japan

Yukihide Ishino