Honda Giken Kogyo Kabushiki Kaisha

Yuichi Tazaki

Akira Ichikawa

Koji Hatanaka

Tamio Furuya

Toshiyuki Kinugasa

Yoshiki Ishige

Osamu Ishigami

Yuichi Tsuchimoto

Hidehiro Kurono

Akira Soyama

Daijyu Yoshino

Super-hard grinding particles are electrodeposited on a metallic grinder matrix having recessed portions defined in an outer peripheral surface thereof to thereby produce a desired grinder used for a grinding machine. The grinder matrix is disposed within a mesh-like grinding-particle holder provided in a plating tank. Further, the grinding particles are packed into the grinding-particles holder. The grinding particles held in contact with the recessed portions of the grinder matrix are bonded to the grinder matrix using a plating layer formed by electroplating. The grinder matrix is reversed upsidedown and holding the grinding particles in contact with the recessed portions of the reversed grinder matrix. The grinding particles are bonded again to the grinder matrix using a plating layer formed by electroplating.

Method of and apparatus for producing a grinder used for a grinding

An electrically conductive layer is formed on a surface of a model, and an organic solvent layer of an organic solvent which is inactive with respect to the conductive layer is formed on a surface of the conductive layer. Particles are then placed on the organic solvent layer to allow the particles to be partly melted by the organic solvent layer, and the organic solvent layer is removed to allow the particles to be adhered to the conductive layer. A metal layer is deposited on the model in an electroforming process to form an electroformed shell thinner than the diameter of the particles. The electroformed shell is separated from the model, and the particles are dissolved away from the electroformed shell with an organic solvent to produce an electroformed object having a number of vent apertures.

Method of manufacturing a porous electroformed object

A method of manufacturing an air permeable electrocast shell comprising forming a conductive layer on the surface of a model, placing a layer of elutable particles into close contact with the surface of the conductive layer and effecting an electrocasting treatment to deposit metal between the conductive layer and the particles, except for the points of contact between the conductive layer and the particles, and between adjoining particles. The deposit of the metal is controlled so that the thickness of the electrocast shell is less than that of the particle layer. Thereafter, the particles are eluted from the electrocast shell to form innumberable fine vent holes which open at both surfaces of the electrocast shell.

Method of manufacturing an electrocast shell having permeability

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Sayama, Japan

Yuichi Tazaki