Tyco Electronics (shanghai) Co., Ltd.

Tyco Electronics Co., Ltd.

Yugang Li

Peng Li

Lizhang Yang

Song Xue

Haowei Yang

A method of manufacturing a cold shrinkable termination for an electric power cable that includes an insulation tube and stress control glue. An electric power cable is provided having an exposed end including: a conductor core having an exposed portion and an unexposed portion; an insulation layer having an exposed portion and an unexposed portion covering the unexposed portion of conductor core; a semi-conductive shield layer having an exposed portion and an unexposed portion covering the unexposed portion of the insulation layer; a metal shield layer having an exposed portion and an unexposed portion covering the unexposed portion of the semi-conductive shield layer; and an outer protection layer covering the unexposed portion of the metal shield layer. A cold shrinkable termination is provided including: an insulation tube; a stress control glue; and, a support tube. The stress control glue is coated along a selected segment of an inner wall of the insulation tube. The insulation tube of the cold shrinkable termination is expanded on the support tube. The exposed end of the electric power cable is inserted into the support tube, and the support tube is removed from the insulation tube such that the insulation tube shrinks on the exposed end of the electric power cable. Thereby, the structure of the cold shrinkable termination is simplified and the cost thereof is reduced.

Method of manufacturing a cold shrinkable termination and assembly

A cold shrinkable terminal comprises a terminal body fixed to a cable joint disposed at an end of the cable and a composite void filling mastic. The cable joint includes a conductor core, an inner insulation layer disposed on the conductor core, and a conductive shielding layer disposed on the inner insulation layer. The composite void filling mastic covers an incision of the conductive shielding layer and includes a filling layer in contact with the cable joint and a separating layer disposed between the filling layer and the terminal body. The separating layer is made of a material different than the terminal body.

Cold shrinkable cable terminal, cold shrinkable terminal assembly and method of terminating cable

A cold shrinkable termination for an electric power cable that includes an insulation tube and stress control glue. When the cold shrinkable termination is mounted on the electric power cable, the stress control glue fills a gap between the electric power cable and the insulation tube so as to prevent local electric field concentration from occurring at an exposed end of the electric power cable. The stress control glue has a dielectric constant within a range of 5 to 100. In this cold shrinkable termination, a stress control glue with high dielectric constant is provided to optimize the electric-field distribution on an insulation surface of the electric power cable. Thereby, the structure of the cold shrinkable termination is simplified and the cost thereof is reduced. The cold shrinkable termination may be adapted to an electric power cable used to transmit voltage less than 26/35 kV.

Cold shrinkable termination, cold shrinkable termination assembly and method for manufacturing the same

An inventive method of mounting a cold shrinkable termination on an electric power cable has the steps of: providing a support tube having an outer surface coated with a soft material comprising a gel or a sealing compound on a predetermined segment; pre-expanding an insulation body of a cold shrinkable termination on the support tube coated with the soft material; inserting a cable joint of the electric power cable having a portion of a conductive shielding layer and a portion of an inner insulation layer removed, into the support tube; and removing the support tube from the cold shrinkable termination such that the cold shrinkable termination shrinks on the cable joint of the electric power cable, and the soft material is positioned between the cold shrinkable termination and the cable joint.

Growing community of inventors

Shanghai, China

Yugang Li