Gm Global Technolgoy Operations, Inc.

Yue-Ming Chen

Eugene Victor Gonze

Vijay A Ramappan

Sanjeev Manubhai Naik

Michael J Paratore, Jr

Vijay A Neelakantan

Ben W Moscherosch

Irina N Dmitrieva

Paul G Otanez

Shushan Bai

Andrew Paul Bagnasco

George M Claypole

Christopher Harold Knieper

A coolant control system of a vehicle includes first and second target flowrate modules, a target speed module, and a speed control module. The first target flowrate module determines a first target flowrate of coolant through an engine. The second target flowrate module, when a change in heat input to the engine is greater than a predetermined value, sets a second target flowrate to greater than the first target flowrate. The target speed module determines a target speed of an engine coolant pump based on the second target flowrate. The speed control module controls a speed of the engine coolant pump based on the target speed.

Coolant control systems and methods to prevent coolant boiling

A system includes a temperature estimation module and a pump control module. The temperature estimation module estimates a temperature of coolant flowing through an engine. The temperature estimation module estimates a temperature of a cylinder wall in the engine based on the estimated coolant temperature and a measured coolant temperature. The pump control module controls a coolant pump to adjust an actual rate of coolant flow through the engine based on the estimated cylinder wall temperature.

System and method for estimating a cylinder wall temperature and for controlling coolant flow through an engine based on the estimated cylinder wall temperature

A system includes a coolant management module that, determines whether an engine of a vehicle is off, determines, in response to a determination that the engine is off, whether a heater associated with the engine is on, receives one of a plurality of engine coolant temperature (ECT) measurements and a respective location associated with the received ECT measurement, and communicates the respective location and an instruction to direct engine coolant flow from the respective location to one of the heater and engine. The system also includes a coolant control module that selectively actuates one or more coolant control valves based on the respective location and the instruction.

Engine off cooling strategy

A target speed module determines a target speed of an engine coolant pump of the vehicle. A speed adjustment module determines a speed adjustment based on a position of a valve, wherein a backpressure of the engine coolant pump changes when the position of the valve changes. An adjusted target speed module determines an adjusted target speed for the engine coolant pump based on the target speed and the speed adjustment. A speed control module controls a speed of the engine coolant pump based on the adjusted target speed.

Coolant pump control systems and methods for backpressure compensation

A method is disclosed for optimizing fuel economy during an engine warm up phase of operation of an internal combustion engine. An exhaust manifold may have a coolant jacket through which a coolant may flow. A temperature of the coolant in the exhaust manifold may be determined to detect when it is at a predetermined maximum threshold, which represents a temperature threshold just below a temperature at which the coolant will begin to boil. When this threshold is reached, then a determination may be made as to a minimum rate of flow of the coolant through the exhaust manifold which maintains the coolant at about the predetermined maximum threshold, and the coolant may be flowed through the exhaust manifold at the determined minimum rate of flow.

Flexible engine metal warming system and method for an internal combustion engine

A system including a target module determining a target temperature of coolant at an input of an engine for a maximum amount of fuel efficiency. A mode module disables closed loop control based on temperatures of coolant entering the engine and at an output of a radiator. An open loop module determines first and second temperatures of coolant at inputs of a coolant control valve that receive coolant from the radiator and a channel that bypasses the radiator. A ratio module determines a ratio based on the first and second temperatures and the temperatures of the coolant entering the engine and at the radiator output. A closed loop module generates a correction value based on the target temperature and the temperature of the coolant entering the engine. A position module adjusts the coolant control valve based on the ratio, the correction value and whether closed loop control is disabled.

System and method for controlling inlet coolant temperature of an internal combustion engine

A system according to the principles of the present disclosure includes a heat transfer rate module, a desired flow rate module, a flow rate adjustment module, and a pump control module. The heat transfer rate module determines a rate of heat transfer from an engine to coolant flowing through the engine based on a cylinder wall temperature and a measured coolant temperature. The desired flow rate module determines a desired rate of coolant flow through the engine based on the heat transfer rate. The flow rate adjustment module determines a coolant flow rate adjustment based on a desired coolant temperature and the measured coolant temperature. The pump control module controls a coolant pump to adjust an actual rate of coolant flow through the engine based on the desired coolant flow rate and the coolant flow rate adjustment.

System and method for controlling coolant flow through an engine using a feedforward approach and a feedback approach

A coolant control system of a vehicle includes a coolant valve control module and a pump control module. The coolant valve control module determines a position of a coolant valve. The pump control module determines a speed of a coolant pump based on the position of the coolant valve and a desired coolant output temperature, measures a coolant output temperature, determines a difference between the desired coolant output temperature and the measured coolant output temperature, generates a correction factor based on the difference between the desired coolant output temperature and the measured coolant output temperature, and applies the correction factor to the speed of the coolant pump.

Engine out coolant temperature correction

A method is disclosed for improving fuel economy in an internal combustion engine. The method may involve sensing a temperature of an engine block and determining a block thermal energy representing an ability of the block to reject heat. An open loop control scheme may be used together with the block thermal energy to predict if a coolant in the block is about to enter a boiling condition and, when this is about to occur, to open a block valve to permit a flow of coolant through the block. A closed loop control scheme may be used together with the sensed temperature of the block to determine if a coolant boiling condition is about to occur, and to control the block valve to permit a flow of coolant through the block which is just sufficient to prevent the onset of coolant boiling in the block.

System and method for engine block cooling

A coolant control system of a vehicle includes a fraction module, and a coolant valve control module. The fraction module determines an oil fuel fraction based on an amount of fuel in an amount of engine oil. The coolant valve control module, based on the oil fuel fraction, selectively actuates a coolant valve to enable coolant flow from an integrated exhaust manifold (IEM) of an engine to an engine oil heat exchanger.

Systems and methods for removing fuel from engine oil

A pump current module determines a first current flowing through an electric engine coolant pump based on a coolant valve position. A current error module receives a second current flowing through the electric engine coolant pump measured using a current sensor and determines a current error based on a difference between the first current and the second current. A fault module indicates whether a fault is present based on the current error.

Electric coolant pump diagnostic systems and methods

A coolant control system of a vehicle includes a target pressure module and a thermostat valve control module. The target pressure module determines a target pressure of coolant in a coolant path between a thermostat valve and at least one of an engine oil heat exchanger and a transmission fluid heat exchanger. The thermostat valve control module closes the thermostat valve and blocks coolant flow out of an engine when a temperature of coolant within the engine is less than a predetermined temperature. When the temperature is greater than the predetermined temperature, the thermostat valve control module controls opening of the thermostat valve to the coolant path based on the target pressure.

Coolant control systems and methods for warming engine oil and transmission fluid

A system according to the principles of the present disclosure includes a coolant valve, a valve control module, and a fault diagnostic module. The coolant valve includes a first valve chamber, a second valve chamber, and a partition disposed between the first and second valve chambers. The coolant valve further includes a first end stop disposed on a first outer perimeter surface of the first valve chamber and a second end stop disposed on a second outer perimeter surface of the second valve chamber. The valve control module rotates the coolant valve in a first direction and in a second direction that is opposite from the first direction. The fault diagnostic module diagnoses a fault in the coolant valve based on a measured position of the coolant valve as the coolant valve is rotated in the first and second directions.

System and method for diagnosing a fault in a partitioned coolant valve

A control system for an engine is presented. The control system can include a transition period waveform monitor module, a stuck fuel injector detection module, and a fuel injection control module. The transition period waveform monitor module measures an electrical signal of a fuel injector upon deactivation of the fuel injector. The stuck fuel injector detection module detects a stuck fuel injector when an accumulated deviation of the electrical signal from a parameterized estimated reference waveform is outside of a predetermined range. The fuel injection control module controls fuel injection in the engine based on the detection of the stuck fuel injector.

System and method for detecting a stuck fuel injector

The present invention provides an apparatus and method for estimating the realtime position of a clutch piston during the fill cycle using noisy pressure measurements which ensures proper and desired clutch operation. Pressures on both sides of a flow controlling orifice, at the fluid control actuator and the clutch cylinder are measured and these measurements in conjunction with other system parameters such as orifice size, clutch volume and return spring characteristics are used to solve nonlinear dynamic equations (algorithms) which reside in a microprocessor. The microprocessor provides outputs corresponding to an estimate of the current position of the clutch piston, an estimate of the current speed of the piston and an estimate of the current hydraulic pressure. The method can also be utilized to detect clutch wear.

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Canton, MI, United States of America

Yue-Ming Chen