Nxp Usa, Inc.

Yuanzheng Yue

Bruce McRae Green

Jenn Hwa Huang

James Allen Teplik

Karen Elizabeth Moore

David Cobb Burdeaux

Darrell Glenn Hill

Lawrence Scott Klingbeil

Fred Reece Clayton

Jenn-Hwa Huang

Methods of fabricating a semiconductor device include providing a semiconductor substrate that includes a plurality of epitaxial layers, including a channel layer and a permanent cap over the channel layer, where the permanent cap defines an upper surface of the semiconductor substrate, and forming a sacrificial cap over the permanent cap in an active region of the device, where the sacrificial cap comprises a semiconductor material that includes aluminum. The method also includes forming one or more current carrying regions (e.g., source and drain regions) in the semiconductor substrate in the active region of the device by performing an ion implantation process to implant ions through the sacrificial cap, and into the semiconductor substrate, completely removing the sacrificial cap in the active region of the device, while refraining from removing the permanent cap, and forming one or more current carrying contacts over the one or more current carrying regions.

Methods for forming semiconductor devices using sacrificial capping and insulation layers

A device includes a substrate, an insulating layer that includes an etch stop layer formed over an upper surface of the substrate, a first conductive region formed over the insulating layer, and an opening formed within the substrate that extends from a lower surface of the substrate, through the upper surface of the substrate, and through at least a portion the insulating layer, terminating on the first conductive region. A method for forming the device includes forming the substrate, forming the insulating layer that includes the etch stop layer over the upper surface of the substrate, forming a first conductive region over the insulating layer; and forming an opening within the substrate that extends from the lower surface of the substrate, through the upper surface of the substrate, and through at least a portion the insulating layer, terminating on the first conductive region formed over the insulating layer.

Device with an etch stop layer and method therefor

A semiconductor device includes a base substrate, a doped region at an upper surface of the base substrate, and a transistor over the upper surface of the base substrate and formed from a plurality of epitaxially-grown semiconductor layers. The doped region includes one or more ion species, and has a lower boundary above a lower surface of the base substrate. The base substrate may be a silicon substrate, and the transistor may be a GaN HEMT formed from a plurality of heteroepitaxial layers that include aluminum nitride and/or aluminum gallium nitride. The doped region may be a diffusion barrier region and/or an enhanced resistivity region. The ion species may be selected from phosphorus, arsenic, antimony, bismuth, argon, helium, nitrogen, and oxygen. When the ion species includes oxygen, the doped region may include a silicon dioxide layer formed from annealing the doped region after introduction of the oxygen.

Semiconductor devices with doped regions functioning as enhanced resistivity regions or diffusion barriers, and methods of fabrication therefor

A semiconductor device includes a semiconductor substrate configured to include a channel, first and second ohmic contacts supported by the semiconductor substrate, in ohmic contact with a contact region formed within the semiconductor substrate, and spaced from one another for current flow between the first and second ohmic contacts through the channel, and first and second dielectric layers supported by the semiconductor substrate. At least one of the first and second ohmic contacts extends through respective openings in the first and second dielectric layers. The second dielectric layer is disposed between the first dielectric layer and a surface of the semiconductor substrate, and the second dielectric layer includes a wet etchable material having an etch selectivity to a dry etchant of the first dielectric layer.

Semiconductor device with selectively etched surface passivation

An embodiment of a semiconductor device includes a semiconductor substrate that includes a channel, a first dielectric layer disposed over the semiconductor substrate, and a regrown contact formed through a first opening in the first dielectric layer. The regrown contact includes a regrown region formed over the semiconductor substrate, an overhang region coupled to the regrown region and formed over the first dielectric layer, adjacent the first opening, and a conductive cap formed over the regrown region and the overhang region. A method for fabricating the semiconductor device includes forming the first dielectric layer over the semiconductor substrate, forming the first opening in the first dielectric layer, forming a regrown semiconductor layer within the first opening and over the first dielectric layer, forming a conductive cap over the regrown semiconductor layer, and etching the regrown semiconductor layer outside the conductive cap.

Semiconductor devices with regrown contacts and methods of fabrication

An embodiment of a semiconductor device includes a semiconductor substrate that includes an upper surface and a semiconductor layer, a first dielectric layer disposed over the semiconductor substrate, and a regrown contact formed through a first opening in the first dielectric layer. The regrown contact includes a regrown region formed over the semiconductor substrate, an overhang region coupled to the regrown region and formed over the first dielectric layer, adjacent the first opening, and a conductive cap formed over the regrown region and the overhang region. A method for fabricating the semiconductor device includes forming the first dielectric layer over the semiconductor substrate, forming the first opening in the first dielectric layer, forming a regrown semiconductor layer within the first opening and over the first dielectric layer, forming a conductive cap over the regrown semiconductor layer, and etching the regrown semiconductor layer outside the conductive cap.

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Chandler, AZ, United States of America

Yuanzheng Yue