Rockwell Automation Technologies Incorporated

Allen-bradley Company, LLC

Bin Wu

Yuan Xiao

Steven Carmen Rizzo

Navid Reza Zargari

Navid RezA Zargari

Lixiang Wei

Zhongyuan Cheng

Manish Pande

Navid R Zagari

Richard Lukaszewski

Haihui Lu

Douglas B Weber

Doyle F Busse

Vijay Khatri

Xikai Sun

Wei Qian

Jiangang Hu

Ehsan Al-Nabi

David Donald Miller

James A Ulrich

Shaofeng Zhang

Jason Cornelius Wiseman

David Dewei Xu

Ye Zhang

Catalin Florin Gemanaru

Ghodratollah Esmaeili Rineh

Richard L Piekarz

Lixang Wei

Ning Zhu

Loris Michael Dalfuoco

Frank A DeWinter

George Zhongyuan Cheng

A component includes a power suspension module that suspends providing power from a DC source to a DC link capacitor and from the capacitor to a load. A bleeding resistor is connected in parallel with the capacitor and an auxiliary power supply draws power from the capacitor. The component includes a measurement module that measures a first, second and third capacitor voltage at a first, second, time, and third time in response suspending power between the DC source and the load. The component includes a capacitance module that uses bleeding resistor resistance, the voltages and the times to determine a current capacitance of the capacitor, a capacitance comparison module that compares the current capacitance with an initial capacitance of the capacitor, and an alert module that sends an alert in response to determining that a difference between the current capacitance and the initial capacitance is above a capacitance degradation threshold.

Measuring DC link capacitance in power conversion systems

The disclosed examples provide an easy and low-loss solution to reduce voltage stress on motor and cable in inverter-fed motor systems by suppressing resonances on the motor cable with apparatus coupled between the inverter output and the motor cable. Disclosed examples include various methods to mitigate voltage stress on both motor and cable, including an output filter circuit with a cable side parallel RL circuit between an inverter output and a motor cable, and an inverter to provide an inverter output signal to the output filter circuit to drive a load through the motor cable, where the cable side parallel RL circuit includes a resistor coupled in series between the inverter output and the motor cable, and an inductor connected in parallel with the resistor.

Suppressing resonance in ultra long motor cable

Disclosed examples include apparatus to couple a motor drive to a motor, including a cable with a first end coupled with an output of a motor drive, a second end coupled with a motor, a plurality of conductors to convey an output signal of the motor drive between the first and second ends to drive the motor, and a plurality of shields, with a conductive junction to couple tap points of at least two of the shields together. Resistors can be used to connect the tap points to the conductive junction to provide an impedance in series with the corresponding shield to reduce voltage stress to the motor or the cable. In certain examples, the shields include a semiconductor material to provide an impedance between the first end and the conductive junction to reduce voltage stress to the motor or the cable.

Apparatus for reduced voltage stress on AC motors and cables

Multilevel power converters, power cells and methods are presented for selectively bypassing a power stage of a multilevel inverter circuit, in which a single relay or contactor includes first and second normally closed output control contacts coupled between a given power cell switching circuit and the given power cell output, along with a normally open bypass contact coupled across the power stage output, with a local or central controller energizing the coil of the relay or contactor of a given cell to bypass that cell.

Method and apparatus for bypassing Cascaded H-Bridge (CHB) power cells and power sub cell for multilevel inverter

For reducing volume requirements and magnetic flux leakage, a compact inductor includes a first planar core with a first core thickness along a first axis orthogonal to a plane of the first planar core. In addition, the inductor includes a second planar core disposed parallel to the first planar core with a second core thickness along the first axis. The inductor further includes a plurality of electrical windings disposed between and adjacent to an inside plane of the first planar core and an inside plane of the second planar core. The electrical windings may include insulated electrical wires. No magnetic teeth may be disposed between the first planar core and the second planar core. The first axis is parallel to a magnetic axis of each electrical winding.

Compact inductor

Disclosed examples include methods, power converters and damping circuits to control damping of an input filter circuit, in which a low-voltage secondary winding is wound around a common core with a primary winding connected between an AC input and a rectifier input of the converter, where the secondary winding is coupled in a series circuit with a damping resistor and a switch, and a controller selectively closes the switch with a controlled on-time at system power up and/or in response to detection of oscillation or transients in the power converter.

Motor drive filter damping

Method and apparatus for bypassing cascaded h-bridge (CHB) power cells and power sub cell for multilevel inverter

Multilevel inverters, power cells and bypass methods are presented in which a power cell switching circuit is selectively disconnected from the power cell output, and a bypass which is closed to connect first and second cell output terminals to selectively bypass a power stage of a multilevel inverter, with an optional AC input switch to selectively disconnect the AC input from the power cell switching circuit during bypass.

Power cell bypass method and apparatus for multilevel inverter

The present techniques include methods and systems for detecting a failure in a capacitor bank of an electrical drive system. Embodiments include using discharge resistors to discharge capacitors in the capacitor bank, forming a neutral node of the capacitor bank. In different capacitor configurations, the neutral node is measured, and the voltage is analyzed to determine whether a capacitor bank unbalance has occurred. In some embodiments, the node is a neutral-to-neutral node between the discharged side of the discharge resistors and a neutral side of the capacitor bank, or between the discharged side of the discharge resistors and a discharged side of a second set of discharge resistors. In some embodiments, the node is a neutral-to-ground node between the discharged side of the discharge resistors and a ground potential.

Drive failure protection

Multilevel power converters, power cells and methods are presented for selectively bypassing a power stage of a multilevel inverter circuit, in which a single relay or contactor includes one or more normally closed output control contacts coupled between a given power cell switching circuit and the given power cell output, along with a normally open bypass contact coupled across the power stage output, with a local or central controller energizing the coil of the relay or contactor of a given cell to bypass that cell.

Method and apparatus for bypassing cascaded H-bridge (CHB) power cells and power sub cell for multilevel inverter

Power conversion systems are presented with common mode reduction by space vector pulse width modulation zero vector selection to counteract common mode contribution of active vectors.

Power converter with common mode voltage reduction

Power converters and control techniques are presented in which capacitor degradation is detected according to negative sequence current by computing an uncompensated negative sequence current and a negative sequence voltage, compensating the negative sequence current based on the negative sequence voltage, comparing the compensated or uncompensated negative sequence current with an automatically calculated threshold and selectively identifying suspected degradation of one or more capacitors if the compensated negative sequence current exceeds the threshold value. The method can be used for power converters, control devices or protection relays for shunt capacitors or filters used in power systems.

Method and apparatus for detecting power converter capacitor degradation using negative sequence currents

A power conversion system with multiple parallel connected motor drives including a plurality of rectifiers and a corresponding inverters connected by windings of a single common mode choke.

Power converter and integrated DC choke therefor

Bypassing methods and apparatus are presented along with power cells and sub cells for multilevel inverters in which DC current flow into a DC link capacitance is interrupted and a bypass switch is closed across a power cell or sub cell output to selectively bypass a power stage of a multilevel inverter.

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Kitchener, Canada

Yuan Xiao