Globalfoundries Inc.

Globalfoundries U.S. Inc.

International Business Machines Corporation

Youngtag Woo

Jongwook Kye

Ruilong Xie

Hui Zang

Bipul C Paul

Xuelian Zhu

Lars W Liebmann

Daniel Chanemougame

Lei Yuan

Lei Sun

Heimanu Niebojewski

Ryan Ryoung-Han Kim

Jia Zeng

Dinesh Somasekhar

Guillaume Bouche

Kangguo Cheng

Veeraraghavan S Basker

Yan E Wang

Andy C Wei

Deepak K Nayak

Kwan-Yong Lim

Srinivasa Banna

Juhan Kim

Wenhui Wang

Mahender Kumar

Yunfei Deng

Motoi Ichihashi

Hidekazu Yoshida

Myungjun Lee

One illustrative integrated circuit (IC) product disclosed herein includes a first conductive source/drain contact structure of a first transistor with an insulating source/drain cap positioned above at least a portion of an upper surface of the first conductive source/drain contact structure and a gate-to-source/drain (GSD) contact structure that is conductively coupled to the first conductive source/drain contact structure and a first gate structure of a second transistor. In this example, the product also includes a gate contact structure that is conductively coupled to a second gate structure of a third transistor, wherein an upper surface of each of the GSD contact structure and the gate contact structure is positioned at a first level that is at a level that is above a level of an upper surface of the insulating source/drain cap.

Gate contact structures and cross-coupled contact structures for transistor devices

A semiconductor structure includes a substrate having a first region and a second region, a first source/drain disposed on the substrate in the first region, an interlevel dielectric (ILD) disposed on the source/drain, and a first gate disposed on the substrate. The semiconductor structure further includes a first contact trench within the ILD extending to the first source/drain, a first trench contact within the first contact trench, and a first source/drain contact trench extending to the first trench contact. The semiconductor structure further includes a cross couple contact trench within the ILD, and a cross couple contact disposed in the cross couple contact trench in contact with the first gate and the first trench contact. The cross couple contact couples the first source/drain and the first gate.

Transistor with recessed cross couple for gate contact over active region integration

One illustrative transistor device disclosed herein includes a final gate structure that includes a gate insulation layer comprising a high-k material and a conductive gate, wherein the gate structure has an axial length in a direction that corresponds to a gate width direction of the transistor device. The device also includes a sidewall spacer contacting opposing lateral sidewalls of the final gate structure and a pillar structure (comprised of a pillar material) positioned above at least a portion of the final gate structure, wherein, when the pillar structure is viewed in a cross-section taken through the pillar structure in a direction that corresponds to the gate width direction of the transistor device, the pillar structure comprises an outer perimeter and wherein a layer of the high-k material is positioned around the entire outer perimeter of the pillar material.

Gate structure for a transistor device with a novel pillar structure positioned thereabove

One illustrative method disclosed includes, among other things, selectively forming a gate-to-source/drain (GSD) contact opening and a CB gate contact opening in at least one layer of insulating material and forming an initial gate-to-source/drain (GSD) contact structure and an initial CB gate contact structure in their respective openings, wherein an upper surface of each of the GSD contact structure and the CB gate contact structure is positioned at a first level, and performing a recess etching process on the initial GSD contact structure and the initial CB gate contact structure to form a recessed GSD contact structure and a recessed CB gate contact structure, wherein a recessed upper surface of each of these recessed contact structures is positioned at a second level that is below the first level.

Methods of forming gate contact structures and cross-coupled contact structures for transistor devices

One illustrative method disclosed herein includes forming a sacrificial gate structure and a gate-cut structure within the sacrificial gate structure at a location positioned above the isolation material, the gate-cut structure having an upper portion and a lower portion, and forming a replacement gate cavity by removing the sacrificial gate structure and the lower portion of the gate-cut structure. The method further includes forming a final gate structure that includes forming a gate insulation layer of the final gate structure on all exposed surfaces of the upper portion of the gate-cut structure, removing the upper portion of the gate-cut structure, removing the exposed portion of the final gate structure to define a gate-cut opening that separates the final gate structure into the first and second final gate structures, and forming a gate separation structure in the gate-cut opening.

Self-aligned gate cut method and multilayer gate-cut pillar structure

One integrated circuit (IC) product disclosed herein includes a first conductive source/drain contact structure of a first transistor and an insulating source/drain cap positioned above at least a portion of an upper surface of the first conductive source/drain contact structure. In one example, the product also includes a gate-to-source/drain (GSD) contact structure that is conductively coupled to the first conductive source/drain contact structure and a first gate structure of a second transistor, wherein an upper surface of the GSD contact structure is positioned at a first level that is at a level above the upper surface of the first conductive source/drain contact structure, and a CB gate contact structure that is conductively coupled to a second gate structure of a third transistor, wherein an upper surface of the CB gate contact structure is positioned at a level that is above the first level.

One illustrative method disclosed includes, among other things, forming an initial gate-to-source/drain (GSD) contact structure and an initial CB gate contact structure, wherein an upper surface of each of these contact structures are positioned at a first level. In one example, this method also includes forming a masking layer that covers the initial CB gate contact structure and exposes the initial GSD contact structure and, with the masking layer in position, performing a recess etching process on the initial GSD contact structure so as to form a recessed GSD contact structure, wherein a recessed upper surface of the recessed GSD contact structure is positioned at a second level that is below the first level.

The present disclosure relates to semiconductor structures and, more particularly, to contacts for local connections and methods of manufacture. The structure includes: at least one contact electrically shorted to a gate structure and a source/drain contact and located below a first wiring layer; and gate, source and drain contacts extending from selected gate structures and electrically connecting to the first wiring layer.

Structure with local contact for shorting a gate electrode to a source/drain region

A method of forming an active contact-gate contact interconnect including forming a first gate contact to a first gate electrode in an active region in a substrate, forming a first active contact to another portion of the first active region. The first gate contact and the first active contact include an approximately equal surface area, and forming an interconnect between the first active contact and the first gate contact. The interconnect includes a first metal wire in a first metal layer electrically connecting the first active contact to the first gate contact. The method may also include forming a second metal wire in the first metal layer configured to electrically connect a third metal wire in a second metal layer to an external contact to a second active region in the substrate, the external contact including the approximately equal surface area.

Active contact and gate contact interconnect for mitigating adjacent gate electrode shortages

A semiconductor memory structure (e.g., SRAM) includes vertical channels with a circular, square or rectangular cross-sectional shape. Each unit cell can include a single pull-up vertical transistor and either: one pull-down vertical transistor and one pass-gate vertical transistor; or two or more of each of the pull-down and pass-gate vertical transistors. The structure may be realized by providing adjacent layers of undoped semiconductor material, forming vertical channels for vertical transistors, the vertical channels situated on each of the adjacent layers, doping a first half of each of the adjacent layers with a n-type or p-type dopant, doping a second half of each of the adjacent layers with an opposite type dopant to that of the first half, forming wrap-around gates surrounding the vertical channels, and forming top electrodes for the vertical transistors.

Vertical channel transistor-based semiconductor memory structure

Methods to utilize efficient processes to form and use merged spacers in fin generation and the resulting devices are disclosed. Embodiments include providing mandrels separated from each other across two adjacent bit-cells on an upper surface of a dielectric layer on an upper surface of a silicon (Si) layer; forming first spacers on opposite sides of each mandrel; forming second spacers on exposed sides of the first spacers; removing the mandrels; removing exposed sections of the dielectric layer; removing the first and second spacers; forming fin-spacers on opposite sides of remaining sections of the dielectric layer; removing the remaining sections of the dielectric layer; removing exposed sections of the Si layer; and removing the fin-spacers to reveal Si fins.

Methods to form merged spacers for use in fin generation in IC devices

Methods for processes to form and use merged spacers in fin generation and the resulting devices are disclosed. Embodiments include providing first and second mandrels separated from each other across adjacent cells on a Si layer; forming first and second dummy-spacers and third and fourth dummy-spacers on opposite sides of the first and second mandrels, respectively; removing, through a block-mask, the first and fourth dummy spacers and a portion of the second and third dummy-spacers; forming first spacers on each exposed side of the mandrels and in between the second and third dummy-spacers, forming a merged spacer; removing the mandrels; removing a section of the merged-spacer; forming second spacers on all exposed sides of the first spacers and the merged-spacer; removing the merged-spacer and the first spacers; removing exposed sections of the Si layer through the second spacers; and removing the second spacers to reveal Si fins.

Methods to utilize merged spacers for use in fin generation in tapered IC devices

Methods for utilizing metal segments of an additional metal layer as landing pads for vias and also as local interconnects between contacts in an IC device and resulting devices are disclosed. Embodiments include forming source/drain and gate contacts connected to transistors on a substrate in an integrated circuit device, each contact having an upper surface with a first area; forming metal segments in a plane at the upper surface of the contacts, each metal segment being in contact with one or more of the contacts and having a second area greater than the first area; and forming one or more vias between one or more of the metal segments and one or more first segments of a first metal layer.

Metal segments as landing pads and local interconnects in an IC device

One method includes forming a mandrel element above a hard mask layer, forming first and second spacers on the mandrel element, removing the mandrel element, a first opening being defined between the first and second spacers and exposing a portion of the hard mask layer and having a longitudinal axis extending in a first direction, forming a block mask covering a middle portion of the first opening, the block mask having a longitudinal axis extending in a second direction different than the first direction, etching the hard mask layer in the presence of the block mask and the first and second spacers to define aligned first and second line segment openings in the hard mask layer extending in the first direction, etching recesses in a dielectric layer disposed beneath the hard mask layer based on the first and second line segment openings, and filling the recesses with a conductive material.

Growing community of inventors

San Ramon, CA, United States of America

Youngtag Woo