Uster Technologies Ag

Zellweger Uster, Inc.

Youe-Tsyr Chu

Hossein M Ghorashi

Michael E Galyon

Weichang C Zhao

Mark A Overbay

James T Wender

Preston S Baxter

Glenn E Irick, Sr

Luo Cheng

Johnathan W Craps

Peyman Dehkordi

Gordon F Williams

Kent A Rinehart

C Roger Riley

Ian F Oxley

Michael H Reynolds

Joseph M Yankey

Daniel J Rairigh

Stefan Weidmann

A fiber testing instrument having a fiber loading station that is sized to accommodate a fiber sample within a desired size range, a fiber extraction device for extracting a portion of the fiber sample for a first battery of fiber tests, a fiber transport device for conveying at least the remaining portion of the fiber sample, and a micronaire chamber for receiving the conveyed fiber sample, where the micronaire chamber is sized to test any fiber sample within the desired size range.

Auto micronaire

The apparatus is for measuring at least one of color and trash in a fiber sample. A light emitting diode light source generates an incident light that is directed toward the fiber sample, and reflected by the fiber sample, thereby producing a reflected light. A sensor receives the reflected light and produces a signal. A controller controls the light source and the sensor, and at least one of receives and adjusts the signal. At least one of the incident light, the reflected light and the signal is conditioned to compensate for differences between the light emitting diode light source and a xenon light source. Thus, drawbacks of the xenon light source used to date can be avoided.

LED-based fiber property measurement

An apparatus for processing a sample including fibers and trash, having a cylinder rotating in a first direction for receiving the sample. The cylinder has a surface with rigid pins. The pins engage and retain the fibers of the sample. A collection surface receives the trash that falls from the cylinder. A counter-flow of air moves in a separation region between the cylinder and the collection surface in a direction that is substantially perpendicular to and towards the underside of the cylinder. The counter-flow of air has at each position within the separation region an air-flow velocity that is sufficient for the counter-flow of air to blow the fibers that are not originally retained by the pins up toward the cylinder and thereby engaging the fibers with the cylinder, and yet insufficient to prevent gravity from pulling the trash downward through the counter-flow of air.

Trash separator

An apparatus for processing a sample of fibers and trash, having a cylinder for receiving the sample. Pins extend from the surface of the cylinder and retain the fibers. A knife extends along the cylinder adjacent the pins, and removes the trash that is not retained by the pins. The trash is separated from the sample along a downward direction. A counter-flow of air in an upward direction is directed towards the cylinder, where the velocity is sufficient to blow the fibers that are not originally retained by the pins up toward the cylinder, and yet is insufficient to prevent gravity from pulling the trash downward.

A method for determining a corrected weight of a mixed volume, by gravimetrically measuring a total weight of the mixed volume, creating an image of the mixed volume, detecting at least one selected component within the image of the mixed volume, estimating a component weight of the at least one selected component from the image of the mixed volume, and subtracting the component weight from the total weight to yield the corrected weight.

Visual weight compensation

A fiber instrument for measuring properties of a fiber sample, the fiber instrument having a surface for receiving the fiber sample, a hand for pressing the fiber sample against the surface, an illumination source for selectively illuminating the fiber sample with more than one peak wavelength, where each of the peak wavelengths is independently controllable as to an applied intensity of the peak wavelength, a sensor for capturing images of the fiber sample while it is illuminated, and a controller for controlling at least the sensor and the illumination source. By providing multiple peak wavelengths of illumination that are each independently controllable as to illumination intensity, the fiber instrument as described herein is better able to detect both foreign material within the fiber sample, and color gradations of the fiber sample.

Fiber property measurement

A device for measuring properties of fiber in a sliver is constructed with a first and second curved aluminum guide piece that is coated with either Teflon or ceramic. The guides compress the sliver of fiber. A Xenon bulb provides light which passes through a first transparent window located in the first guide piece. The light then passes through the sliver of fiber and out of a second transparent window located in the second curved guide piece. The light is then focused by optics upon a charge coupled device camera. The charge coupled device camera uses an array of pixels to create an image of the compressed sliver of fiber. A pulse generator provides simultaneous trigger signals to the Xenon bulb and the camera so that the image of the sliver of fiber is created at the same time as the light is produced. Processing means identify patterns of dark pixels in the array as trash, neps, seed coat neps, and other impurities in the fiber by comparing the patterns of pixels in the array with patterns in a lookup table.

On-line sliver monitor

A fiber quality monitoring apparatus is constructed with a sample window for viewing a fiber sample. As the fiber sample passes the sample window, a bulb is strobed to produce a light pulse that is directed toward and reflected by the fiber sample. When the light pulse reaches a desired intensity, a first photo diode generates a synchronization signal. A second photo diode detects reflected light with a wavelength between about 500 nanometers and about 600 nanometers and produces a reflection signal. A third photo diode detects reflected light with a wavelength between about 430 nanometers and about 530 nanometers and produces a color signal. A charge coupled device camera is positioned to receive the reflected light pulse. The charge coupled device camera has an array of pixels which receive the reflected light pulse. Pixels receiving the reflected light pulse at an intensity below a desired value are designated as dark pixels and pixels receiving the reflected light pulse at an intensity greater than the desired level are designated as light pixels. A prism focuses the reflected light pulse received by the second and third photo diodes, and a transparent block encloses the strobing Xenon bulb and the first photo diode so that the light pulse is conducted from the Xenon bulb to the first diode. Processing means analyze the color signal and the reflection signal and produce a composite value, and a percentage value representing the percentage of dark pixels in the array of dark and light pixels. Furthermore, the processing means recognizes and classifies patterns of dark pixels in the array of light and dark pixels, and controls fiber processing equipment in response to the composite and percentage values.

Fiber quality monitor

A fiber classing device having a sample window for viewing a fiber sample. A light source provides light that is directed toward and reflected by the fiber sample, producing reflected light. A photo sensitive detector is positioned to receive the reflected light, and it detects lightness, redness, and yellowness of the fiber sample. Processing means assign a preliminary grade to the fiber sample based at least in part on the lightness and yellowness of the fiber sample. The processing means also selectively adjust the preliminary grade to a final grade based at least in part on the redness of the fiber sample. The photo sensitive detector has one or more of a spectrometer, a camera, or a set of three photo diodes. A first photo diode detects light with a wavelength of between about 505 nanometers and about 605 nanometers, corresponding to the lightness of the fiber sample. A second photo diode detects light with a wavelength of between about 430 nanometers and about 530 nanometers, corresponding to the yellowness of the fiber sample. The third photo diode detects light with a wavelength of between about 550 nanometers and about 650 nanometers, corresponding to the redness of the fiber sample. The processing means analyzes the information from the photo sensitive detector to determine the mean redness, variance in lightness, variance in redness, variance in yellowness, contrast in lightness, percent of yellow spots, and contrast in yellowness of the fiber sample. The selective adjustment from the preliminary grade to the final grade is based at least in part on these parameters.

Growing community of inventors

Knoxville, TN, United States of America

Youe-Tsyr Chu