Zellweger Uster, Inc.

Youe-T Chu

Frederick M Shofner

Joseph C Baldwin

Michael E Galyon

Mark G Townes

Christopher K Shofner

David B Patelke

Benjamin M Kacenas

Gordon F Williams

Richard Furter

Manfred Frey

Anja C Schleth

Fred M Shofner

The invention relates to the field of control of textile machinery which enables optimal control of fiber processing machinery to achieve a target operating point. The method optimizes the processing of fibers by determining a machinery model which simulates a fiber processing machine and introduces to the model different parameters related to the machinery and the input fibers to create optimized settings for the parameters of the machinery and the input fibers for the desired output. These optimal settings are introduced to the machinery and the inputted fibers to process the fibers to achieve the desired output.

Method for optimally controlling fiber processing machines

An apparatus and method for measuring characteristics of entities in a sample of textile material, including trash, provides a sample of textile material to a processor where entities are individualized and thereafter transported to a sensor system. Characteristic signals are generated by the sensor signal corresponding to sensed characteristics of the entities, including trash, and a computer analyzes the characteristic signals to identify signals corresponding to trash and to classify the trash signals as corresponding to one of several types of trash. Based on the characteristic signals, the computer determines an entity length, diameter and speed and also determines a peak value of a characteristic signal corresponding to an entity. Based on these measurements, trash is characterized as to one of several types of trash.

Apparatus and methods for measurement and classification of trash in

A testing apparatus includes a receiver for holding a plurality of textile samples and an automatic feed mechanism disposed adjacent to the receiver for selectively engaging and removing samples from the receiver and transporting them to a processor where the textile material is processed to produce textile entities in an individualized condition. The entities are then transported to a sensor that produces signals corresponding to characteristics of the entities. A control means detects the presence or absence of a sample in the automatic feed mechanism and controls it accordingly. Analog and digital components analyze the characteristic signals to identify segments of the characteristic signals that correspond to neps, trash and fibers.

Apparatus and method for testing multiple characteristics of single

Method and Apparatus for measuring and classifying individual neplike entities in a textile fiber sample is disclosed. The apparatus includes a fiber sample processor which takes a supply of fiber samples, separates and individualizes the individual entities of the fiber sample and provides the individualized entities to an airflow. The airflow directs the entities through a sensor volume which utilizes electro optical sensors to generate characteristic signals corresponding to the entity passing through the sensor volume. These signals are then analyzed to determine if the entity passing through the sensing volume was a nep and further classify neps by their type. Thus, a neplike entity could be classified as either a polyester nep, a fiber nep or a seed coat fragment and further may be classified as a mature entity or an immature entity.

Apparatus and methods for measurement and classification of generalized

A map maker is disclosed in which a physical map is produced by depositing fluid entrained entities, such as cotton fibers, trash and neps, in a pattern on a surface, such as a nylon mesh surface. Each position in the pattern is uniquely associated with data produced by another monitor to provide topological mapping between the data event map and the physical map. In one embodiment, a drive system and computer are used to control the position of a surface relative to a nozzle that deposits the entities on the surface and relative to a camera that scans the map formed on the surface. In the preferred embodiment, the map is planar, but an alternate cylindrical map is shown. Also, an embodiment is shown in which a map maker is incorporated into a carding machine.

Topological map maker

An apparatus for monitoring trash in a sample of trash particles and fibers includes scales for determining the weight of the sample which is transmitted to a computer. The sample is presented to a sensing volume and an optical sensor produces an output signal corresponding at least to the presence of the trash particle in the sensing volume. In one embodiment, the output signal is the waveform corresponding to light extinction caused by the presence of the particle in the sensing volume. In a second embodiment, image analysis of trash particles in a sensing volume provide output signals corresponding to the size, shape or composition of the particles. The computer receives the weight data and the output signal from the optical sensor and produces output data in the form of a count of at least a portion of the trash particles per unit weight of sample. The computer also outputs data in the form of or corresponding to the effective diameter, projected area and weight of the trash particles and count and weight of the fibers. In particular, the computer categorizes trash particles and outputs data for a particular category of particles.

Apparatus for monitoring trash in a fiber sample

Single entities such as fibers are delivered one at a time to a fluid stream, and a nozzle orients the entities so that each entity along its length (major dimension) is generally parallel with the direction of fluid flow. The entity then enters a sample region and a sensor senses entity data such as the speed of the entity as it passes through the sample region. A preferred embodiment includes a collimated beam of light and two side-by-side photo detectors positioned to measure light extinction caused by fibers passing through the sample region. Another sensor may be provided to detect light scattered forward at an angle of about forty degrees (40.degree.). The sensor signals are used to generate data that corresponds to such parameters as length, fiber ribbon width, fineness, cross-sectional area, maturity, cross-sectional circularity, shape, surface roughness, etc. Optical filtering provides information about composition (natural or man-made) and appearance (color and polarization).

Electro-optical methods and apparatus for high speed, multivariate

An apparatus for testing fibers includes a single fiber preparation and separation device for separating fibers from a sample of multiple fibers and producing an output of single fibers. A fiber transport means, preferably an air conduit, receives the single fibers and transports them to a removed location where at least one fiber is sampled from the transport means. In the preferred embodiment, the sampler is a hook that is inserted into, and removed from, an air conduit to hook and remove single fibers carried in a stream of air inside the air conduit. A testing apparatus associated with the sampler then determines at least one characteristic of the sampled fiber, such as strength, tension as a function of elongation, or cross sectional characteristics.

Apparatus and methods for testing tension-elongation or cross-sectional

A fiber testing apparatus includes two support members for holding a fiber and a positioning mechanism to facilitate placement of the fiber into engagement with the support members. A translation apparatus moves the two support members apart while a monitor records at least one characteristic of the fiber as it is tensioned. In one embodiment, the two support members are first and second clamps and the positioning apparatus includes first and second suctions oriented to draw the fiber in opposite directions and place the fiber in a substantially linear configuration adjacent to both clamps. In another embodiment, a hook and clamp configuration is utilized, and in yet another embodiment a vacuum groove is employed to facilitate positioning of the fiber.

A method for producing multiple fiber data from a plurality of single fiber tests. A plurality of individual fibers are subjected to tension tests such that the individual fibers are elongated tensioned and broken while characteristics of the fiber are monitored. Multiple fiber data are obtained by testing a number of fibers from a sample and superimposing the graphical representation of tensile characteristics of the individual fibers upon one another to obtain a composite representation which constitutes multiple fiber data. Characteristics of individual fibers which may be combined to obtain a composite representation constituting multiple fiber data include such characteristics as tension, elongation and cross-sectional characteristics of the fiber.

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Knoxville, TN, United States of America

Youe-T Chu