Honda Giken Kogyo Kabushiki Kaisha

Achilles Corporation

K-plasheet Coporation

Yoshio Sakaguchi

Tetsuya Oda

Masashi Ishii

Mituaki Sunada

Akira Kaburagi

Toshiyuki Kurihara

Kouichi Tane

Shizuo Yamazaki

Yasumasa Sawachika

Ryuichi Komori

Hideho Kubo

Sigeru Tozune

Katsuya Motojima

A composite core is selected which is formed of a reinforcing fiber and a thermoplastic synthetic resin by a compression molding, and including a first region in which the grammage M.sub.1 is set in a range of 400 g/m.sub.2 .ltoreq.M.sub.1 .ltoreq.700 g/m.sup.2 to provide a reduction in weight, and a second region in which the grammage M.sub.2 is adjusted in a range of 900 g/m.sup.2 .ltoreq.M.sub.1 .ltoreq.1,200 g/m.sup.2 to provide an enhanced rigidity. At a first step, the composite core is heated, whereby it is expanded, and the thermoplastic synthetic resin is expanded. At a second step, a skin material is superposed onto the composite core. At a third step, the composite core is compressed, and the skin material is bonded to the composite core. In the laminate produced in the above manner, the first region contributes to a reduction in weight, and the second region contributes to an increase in rigidity. Further, because of a larger amount of second region expanded, the reinforcing fibers are stuck into the skin material. This contributes to an increase in bond strength. Thus, it is possible to produce a laminate which has a high bond strength of a surface skin material layer and a rigidity and moreover, is light in weight.

Laminate producing process

Disclosed herein is a polyurethane foam for cushioning materials. The polyurethane foam is formed by reacting a mixture of a polyol component, a polyisocyanate component and other optional components. The polyol component contains a mixed polyol which is composed of a low-hydroxyl-number polyol having a hydroxyl number of 30-80 and a high-hydroxyl-number polyol having a hydroxyl number of 350-600 and has an average hydroxyl number of 120-170. The mixture may additionally contain a plasticizer component containing at least one kind of plasticizer having one active hydrogen atom per molecule.

Polyurethane foam for cushioning materials

A shock-absorbing polyurethane foam is formed of a polyol component and a polyisocyanate component. The polyol component is a mixed polyol having an average hydroxyl number of 130-250 and composed at least of 20-70 parts by weight of a low-molecular polyol having a molecular weight of 300-500 and 80-30 parts by weight of a high-molecular polyol having a molecular weight of 1,500-8,000 per 100 parts by weight of the whole polyol component. The foam further contains 5-150 parts by weight of a plasticizer having a solidification point not higher than -20.degree. C. per 100 parts by weight of the whole polyol component. The foam can be produced by reacting the polyol component and polyisocyanate component in the presence of 5-150 parts by weight of the plasticizer per 100 parts by weight of the polyol component.

Shock-absorbing polyurethane foam and production process thereof

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Wako, Japan

Yoshio Sakaguchi