Star Micronics Company Limited

Star Micronics., Ltd.

Yoshio Imahori

Kazushige Tajima

Takahiro Sone

Isao Fushimi

Kentaro Yonehara

Hiroshi Fujinami

Yasunori Tsukuda

Motoaki Ito

Hajime Kitamura

Shigeru Sugiyama

Kazushi Suzuki

Naohiro Fujinami

Yoshiharu Oishi

Mitsuhiro Masuda

Naoyuki Kigawa

Tomonari Suzuki

Tomoyuki Sato

Hitoshi Yamashima

Kazuhiro Yamaguchi

Katsuyuki Sano

Kiyoshi Urushibata

Kazuyasu Ono

Fuminori Moritake

Youichi Gotoh

Hiromi Yamada

Katsutoshi Nito

Yasuharu Tsuchiya

Fumihito Ishimura

Norihiro Sawamoto

A circuit board forming member, a case forming member, a spacer forming member, a diaphragm sheet and a diaphragm plate forming member are laminated to form a portion, as excepting a back plate and a contact spring, of a condenser microphone, in plurality in a laminate. Moreover, the back plate and the contact spring are arranged in the air chamber, which is defined by the individual forming members, to form a plurality of condenser microphone constituents in the laminate. Next, the laminate is cut to separate the individual condenser microphone constituents thereby to manufacture the condenser microphones.

Method for manufacturing condenser microphone

By integrating plural condenser microphone constituting bodies in an array state, a condenser microphone array is obtained. The condenser microphone array is formed by dicing a laminate of a circuit board forming member, a housing forming member, a spacer forming member, diaphragm sheet, diaphragm plate forming member and a cover forming member which form a part of the plural condenser microphone constituting bodies respectively. In an air chamber of each condenser microphone constituting body constituted in the laminate, a back plate and a contact spring are built.

Microphone array

In an electroacoustic transducer, a pair of coil terminals elongating from a voice coil are electrically connected to a pair of terminal members attached to a frame via a flexible printed circuit board, respectively. According to the configuration, even in a case where an electroacoustic transducer is used at a high sound pressure, breakage of the coil terminals hardly occurs. In the flexible printed circuit board, the width of an intermediate portion is set to be smaller than the widths of an end portion on the side of the coil terminals and an end portion on the side of the terminal members. Therefore, the flexibility of the intermediate portion can be enhanced, whereby transmission of characteristic vibration of the flexible printed circuit board to a diaphragm, and stress concentration in the vicinity of the end portions are effectively suppressed.

Flexible PCB voice coil connector

The two coil spring terminals have the structure of double coil spring terminal including a small diameter coil spring terminal and a large diameter coil spring terminal. In this case, a terminal holder is provided with a clamping portion for clamping the large diameter coil spring terminal between the terminal holder and an internal circuit board. Specifically, the terminal holder is formed, in an upper end portion of its outer peripheral surface, with an annular groove which is adapted to be engaged with a small diameter portion formed in an upper end portion of the large diameter coil spring terminal. This omits fixation of the large diameter coil spring terminal to the internal circuit board, and necessity of soldering the two coil spring terminals respectively to the internal circuit board as a conventional art, enhancing mounting workability of the terminal holder.

Electro-acoustic transducer

Microphone

A diaphragm subassembly comprises a voice coil, a diaphragm, a frame, and a pair of terminal members. A magnetic circuit unit comprises a yoke, a magnet, and a base. The diaphragm subassembly and the magnetic circuit unit are accommodated in a bottomed cylindrical cover. In the manufacturing process, the cover is placed with the open end directed upward. The diaphragm subassembly, the yoke, the magnet, and the base are dropped into the cover in this order. The manufacturing process of a dynamic electroacoustic transducer is thereby simplified.

Electroacoustic transducer and method for manufacturing the same

Electroacoustic transducer

To provide an electret capacitor microphone in which change of sensitivity characteristic caused by thermal deformation of an electret layer can be prevented even in the case where a reflow process is carried out. An electret capacitor microphone includes: an electret capacitor portion including a diaphragm, and a back electrode plate disposed opposite to the diaphragm through a spacer; an electrically insulating bush for electrically insulating/supporting an outer circumferential edge portion of the back electrode plate; a metal cover in which the electret capacitor portion and the electrically insulating bush are stored; and a gate spring having a pressing function for elastically pressing the back electrode plate toward the diaphragm to form a predetermined gap between the electrically insulating bush and an inner surface of a rear wall of the metal cover. Consequently, collapse of a spacer-abutting portion of an electret layer is prevented from being caused by thermal expansion.

Electret capacitor microphone

An electret capacitor microphone includes an electret capacitor section having a diaphragm and a backplate, an impedance conversion element for converting a change in the electrostatic capacity of the electret capacitor section into an electric impedance, and a case for accommodating the electret capacitor section and the impedance conversion element. Part of the case is a synthetic resin-made base member formed integrally with a plurality of terminal members by insert molding. One end of the terminal member is exposed on an inner surface of the base member so as to form part of a conductive pattern. The other end of the terminal member is exposed on an outer surface of the base member as an external connection terminal portion. The impedance conversion element is mounted on the base member at a predetermined position in the conductive pattern.

An electromagnetic receiver of a balanced armature type is employed as a receiver to be mounted in a portable telephone. The balance armature receiver has lower power consumption and higher electric acoustic conversion efficiency. The balanced armature receiver provides a required output even though small in size. The receiver occupies a considerably reduced space in the portable telephone, compared with a conventional portable telephone having a conventional dynamic receiver. The longitudinal wall of the receiver is parallel to the upper edge of a liquid crystal display panel, so that the liquid crystal display panel is extended upward and considerably enlarged.

Receiver and portable communication device

A low cost dynamic speaker ( ) prevents damage of the diaphragm ( ) when the speaker ( ) is mounted on a printed circuit board ( ). An insulating ring ( ) is attached to the front surface of the diaphragm ( ) at the periphery. The insulating ring ( ) has a pair of terminal pins ( ) supported thereon for continuity of the lead wire ( ) with the conductor ( ) of the printed circuit board ( ). The conducting portion (24 ) of each of the terminal pins ( ) is protruded forward beyond the annular flat surface ( ) of the insulating ring ( ).

Speaker

An electroacoustic transducer adapted to be mounted on a printed circuit board in which a coil spring is accommodated and supported in a cylindrical recess of a frame while it is fixed to neither a terminal plate nor the frame. Particularly, a protruding pin of the coil spring is passed through a though hole of the terminal plate to allow a leading portion of the protruding pin to be hooked thereon. When the electroacoustic transducer is mounted on the printed circuit board, any horizontal displacement between the compressed spring and the printed circuit board would not cause stress concentration on the coil spring since the coil spring is onlly horizontally shifted in the cylindrical recess until a coil portion of the coil spring hits against the wall of the cylindrical recess.

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Shizuoka, Japan

Yoshio Imahori