Asahi Glass Company, Limited

Nhk Spring Co., Ltd.

Yoshinori Toyota

Takayuki Sasaki

Hiroshi Wada

Akio Horie

Takashi Ito

Katsuhiko Shimizu

Chitoshi Suzuki

Shigeru Ikai

Etsuko Akagi

Naohiro Kumagai

Tomohiro Hayashi

Kazuhiko Yamada

Hiroshi Hatano

Nobuyuki Kasahara

Hiroki Fukuda

Hiromitsu Takeyasu

Katsuji Kuribayashi

Kunio Asobe

Hideo Sakurai

Satoru Hashimoto

Shigeo Hatano

A process for producing a polyether polyol which can form low viscosity rigid foamed synthetic resins excellent in strength, dimensional stability and flame retardancy, can give a low viscosity polyol system solution containing water instead of HFCs as a blowing agent with good miscibility with isocyanate compounds and can form good rigid foamed synthetic resins by spraying, which polyether polyol is produced by reacting a phenol component (molar ratio 1) selected from phenol and phenol derivatives having a hydrogen atom at one or more ortho-positions to the phenolic hydroxyl group, an aldehyde component (molar ratio 0.3 to 0.9) selected from formaldehyde and acetoaldehyde and an alkanolamine component (molar ratio 1.5 to 3.5) selected from monoethanolamine, diethanolamine and 1-amino-2-propanol and then adding an alkylene oxide to the resulting reaction product.

Process for producing polyether polyol and process for producing rigid foamed synthetic resin using same

To provide a process capable of producing a light-weight rigid open-cell foam by a spraying method using mainly or solely water as a blowing agent, wherein a polyol system liquid is excellent in storage stability even when the blowing agent is used in a large amount, and the foam is excellent in dimensional stability without sagging and capable of forming a uniform thermal insulation layer having an excellent appearance for the purpose of constructing a whole constructions.

Process for producing rigid open-cell foam

A flexible polyurethane foam excellent in the vibration characteristics and the load-deflection characteristics, a process for producing the flexible polyurethane foam stably and inexpensively, and a seat for an automobile excellent in posture-stability performance and supported feeling with little bottom-hitting feeling, are provided. When a polyoxyalkylene polyol and a polyisocyanate compound are reacted in the presence of a urethane-forming catalyst, a blowing agent and a foam stabilizer, a predetermined amount of a compound of the following formula (1) is used: wherein the average of n is from 13 to 2,100.

Flexible polyurethane foam, process for its production, and seat for automobile

To provide a flexible polyurethane foam having good vibration characteristics and suitable particularly for a seat for an automobile. A flexible polyurethane foam obtained by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound, in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that an amino-modified silicone (F) having a silicon atom and a nitrogen atom in its molecule is used in an amount of from 0.00001 to 1 part by mass per 100 parts by mass of all active hydrogen compounds.

Flexible polyurethane foam, process for its production, and seat for automobile using the flexible polyurethane foam

To provide a flexible polyurethane foam having improved sound absorbing properties in a low frequency region. A process for producing a flexible polyurethane foam which comprises foaming a starting material composition (E) comprising a high molecular weight polyoxyalkylene polyol (A), an organic polyisocyanate compound (B), a blowing agent (C) and a catalyst (D) in a closed mold, characterized in that at least a part of the high molecular weight polyoxyalkylene polyol (A) is a polyoxyalkylene polyol (p) having at least two hydroxyl groups on the average and having a molecular weight (Mc) per hydroxyl group of from 1,800 to 2,800 and a total unsaturation value (USV) of at most 0.08 meq/g, and that the air flowability of a flexible polyurethane foam obtained by foaming the starting material composition (E) in a thickness of 26 mm, is at most 0.085 m/min.

Flexible polyurethane foam and process for its production

A novel flexible polyurethane foam having good vibration characteristics and being excellent in occupant posture stability, is provided. A flexible polyurethane foam obtainable by reacting a high molecular weight polyoxyalkylene polyol or a polymer-dispersed polyol containing fine polymer particles in the high molecular weight polyoxyalkylene polyol, with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, characterized in that as at least a part of the foam stabilizer, the following fluorinated compound (F) is used in an amount of from 0.00001 to 1 part by mass per 100 parts by mass of all active hydrogen compounds:

Flexible polyurethane foam, process for its production, and seat for automobile employing it

Provided is a double metal cyanide complex catalyst with a high activity which is readily produced on an industrial scale. The double metal cyanide complex catalyst is of a fine particle form and contains t-butyl alcohol or, t-butyl alcohol and another organic compound as an organic ligand. The catalyst of the fine particle form has a volume-average particle size in a range of from 3 to 20 &#x3bc;m, based on measurement by a light scattering method for measuring fine particles having particle sizes of at least 0.15 &#x3bc;m. A particle content of the catalyst in a particle size range of at least 0.15 &#x3bc;m and at most 1 &#x3bc;m is less than 5% by volume, and a particle content of the catalyst over a particles size of 1 &#x3bc;m is in a range of more than 95% and at most 100% by volume.

Double metal cyanide complex catalyst, its production process and its utilization

A method for precisely producing a polyether having a relatively high molecular weight by means of a double metal cyanide complex catalyst is provided. A method for continuously producing a polyether, which comprises ring opening addition polymerization of an alkylene oxide in the presence of a double metal cyanide complex catalyst, wherein substantially no vapor phase part is present in a reactor.

Method for continuously producing a polyether

Methods for producing a polyol and a polymer dispersed polyol

Flexible polyurethane foam, its production method and material system for its production

A process for producing a flexible polyurethane foam satisfying low resilience, high vibration absorption and high durability, is presented. A mixture comprising from 95 to 50 mass % of a polyoxyalkylene polyol produced by means of an alkali metal catalyst and from 5 to 50 mass % of a polyoxyalkylene polyol produced by means of a double metal cyanide complex catalyst, is reacted with a polyisocyanate compound in the presence of a catalyst and a blowing agent, to produce a flexible polyurethane foam having a resonance frequency of at most 3.7 Hz, a resonance ratio of at most 3.5 and an impact resilience of at most 70%.

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Ibaraki, Japan

Yoshinori Toyota