Toyota Jidosha Kabushiki Kaisha

Toyota Jidosha Kogyo Kabushiki Kaisha

Kabushiki Kaisha Toshiba

Yoshinobu Takahashi

Kenji Fukuta

Takaoki Kaneko

Yasuo Tokushima

Takanobu Mori

Masayuki Kojima

Haruo Murase

Mamoru Suzuki

Kentarou Ogata

Zyouzi Ito

Masamitsu Odanaka

Ikukazu Hibino

Kentaro Ogata

Masanori Yokoi

An apparatus for plasma treatment, capable of plasma-treating works of resin material by irradiating the surfaces of the works with a microwave discharge plasma within a vacuum reaction chamber. A plasma introducing port is formed in the wall of the reaction chamber. A plasma-irradiating pipe is connected to the plasma introducing port for injecting the plasma into the reaction chamber to irradiate the surfaces of the works. A discharge port is formed in the wall of the reaction chamber to reduce the internal pressure of the reaction chamber. A plasma diffuser includes a rotatable vane for diffusing the flow of plasma to distribute uniform density of plasma in the reaction chamber. A plurality of deflecting plates projecting from the inner wall of the reaction chamber toward the interior thereof may also be provided to diffuse the flow of plasma in the reaction chamber. In a method, a plurality of the works are rotated in relation to each other about a common axis, and also individual works are rotated independently from each other about their own axes.

Apparatus and method for plasma treatment of resin material

A method for the electrodeposition coating of workpieces conveyed in an electrodeposition bath, wherein voltage applying means is provided in a plurality of stages of not less than three in the conveying direction of the workpieces. Voltage is increased at the first stage, and the multiple stages voltage applying means is initiated after the workpieces reach a submersion area where the workpieces are completely submerged in the paint contained in the electrodeposition bath. Voltage application at the final stage of the voltage applying means is terminated before the workpieces exit from the submersion area. By this method, the thickness of the electrodeposition film can be made uniform so that there is no difference in film thickness between lower and higher workpieces or in the lower and upper parts of a workpiece.

Method for electrodeposition coating

A method for the electrodeposition coating of workpieces conveyed in an electrodeposition bath, wherein voltage application means is provided in a plurality of stages in the conveying direction of the workpieces. In the method, the type of workpiece being conveyed is detected, and the length of time to apply voltage to the workpiece in the bath according to the type of workpiece by changing the number of stages to be electrically coupled among the plurality of stages of the voltage application means. By this method, it becomes possible to provide each workpiece with most suitable electrodeposition film thickness even in a line where workpieces having different required film thicknesses are present.

A method for applying surface plasma-treating to works of resin material in a reaction chamber by irradiating the surfaces of the works with a microwave discharge plasma within the reaction chamber, comprising injection the plasma from a plurality of positions located adjacently to the inner wall of the reaction chamber, and injecting the plasma from each injecting position in a certain spreading angle along the direction of injection. An apparatus for plasma treatment, capable of plasma-treating works of resin material by irradiating the surfaces of the works with a microwave discharge plasma within a vacuum reaction chamber which is in the form of a circular cylinder of 1000 mm or more in diameter, the form of a square prism of 1000 mm or more in the length of a side or the analogous form, comprising a plurality of plasma introducing ports formed in the wall of the reaction chamber at optional positions thereon; and a glass pipe connected to each plasma introducing port for injecting the plasma into the reaction chamber in a certain spreading angle along the direction of injection.

Method for plasma treatment of resin material

A method for applying surface plasma-treating to works of resin material in a reaction chamber by irradiating the surfaces of the works with a microwave discharge plasma within the reaction chamber, comprising injection the plasma from a plurality of positions located adjacently to the inner wall of the reaction chamber, and injecting the plasma from each injecting position in a certain spreading angle along the direction of injection. An apparatus for plasma treatment, capable of plasma-treating works of resin material by irradiating the surfaces of the works with a microwave discharge plasma within a vacuum reaction chamber which is in the form of a circular cylinder of 1000 mm or more in diameter, the form of a square prism of 1000 mm or more in the length of a side of the analogous form, comprising a plurality of plasma introducing ports formed in the wall of the reaction chamber at optional positions thereon; and a glass pipe connected to each plasma introducing port for injecting the plasma into the reaction chamber in a certain spreading angle along the direction of injection.

An apparatus for plasma treatment, capable of plasma-treating works of resin material by irradiating the surfaces of the works with a microwave discharge plasma within a vacuum reaction chamber, comprises a plurality of long plasma-irradiating tubular pipes, each of which is provided along the length thereof with numerous small holes for injecting plasma, and at least one plasma-irradiating straight pipe disposed with its free end opening toward a section to which the plasma is hard to flow. At least one second plasma-irradiating pipe is located movably to an optional position within the reaction chamber. A method for surface plasma-treatment comprises dividing a microwave generated in a magnetron in a plurality of microwaves by a distributor, introducing the divided microwaves into a plurality of plasma generating mechanisms, respectively, and introducing plasmas generated in the respective plasma generating mechanisms into the reaction chamber through a plurality of plasma introducing ports, respectively, formed in the wall of the reaction chamber.

An apparatus for coating by electrodeposition a workpiece immersed in a reservoir containing coating material to be electro-deposited wherein the workpiece is set for a first electrode, and a second electrode is disposed along side wall and the bottom of the reservoir for effecting electrodeposition coating on the workpiece by applying DC voltage across the first and second electrodes. The second electrode is consisted of a plurality of conductive rods supported by supporting members at a predetermined height from the bottom of the reservoir. The conductive rods are disposed at a predetermined interval.

Apparatus for electrodeposition coating

An electrode of a metal oxide sintered mass, comprising: an electrode body having therein a metal member as a core the outer circumference of which is covered with an electroconductive material and a metal oxide sintered mass; and a sheathed lead wire joined to said electrode body, the joint therebetween being covered with a resin.

Process for manufacturing an electrode

A method for sequentially controlling the operation of a microwave-excited oxygen plasma surface treatment apparatus in order to improve and control the quality of surface treatment. The pressure within a reactor (10) is continuously monitored and measured and a first pressure signal is issued when the pressure is reduced to a predetermined first level, whereupon flow control valves (52, 54) are opened to allow oxygen gas to flow through microwave discharge tubes (34) into the reactor (10). A second pressure signal is issued when the pressure increases to a second pressure range and microwave power generators (20, 22) are energized to excite the oxygen flowing therethrough. The plasma density is continuously monitored and measured, preferably in terms of the luminous intensity of the plasma, the amount of reflected microwave power, or a combination thereof. The plasma surface treatment is terminated after a timed duration.

Method for controlling the operation of a microwave-excited oxygen

An electrode for cation electrodeposition coating which comprises a sintered mass of metal oxide having electroconductivity, such as ferrite or magnetite, and a method for coating by electrodeposition by use of the electrode described above are disclosed.

Method for coating by use of electrode

An electrode of a metal oxide sintered mass, comprising; a cylindrical hollow body with one end thereof closed; said body being made of the sintered metal oxide; and a core material of a metal member, said core material being inserted into and secured to, by means of bonding agent of a conductive material, said cylindrical body.

Electrode for cationic electrodeposition coating

A method of electrodeposition coating and an apparatus therefor in which, while a work to be coated such as vehicle body is present in a conduction stage of low voltage and current flows to the work from the anode plate of said conduction stage of low voltage, current flows to the work also from the anode plate of a conduction stage of higher voltage to increase the thickness of a coating film and to attain thorough electrodeposition to the work.

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Toyota, Japan

Yoshinobu Takahashi