Sanyo Electric Co., Ltd.

Hitachi High-tech Instruments Company, Ltd.

Sanyo High Technology Co., Ltd.

Yamaha Hatsudoki Kabushiki Kaisha

Yoshinao Usui

Hiroshi Ikeda

Yoshinori Kano

Ikuo Takemura

Kazuyoshi Oyama

Tsutomu Yanagida

Takahiro Nagata

Manabu Okamoto

Akihiro Kawai

Isao Takahira

Haruhiko Yamaguchi

Takeshi Tomifuku

Yoshinori Okamoto

A component feeder capable of enhancing productivity is provided by that the component feeder includes a tape feeding device intermittently feeding a component housing tape constituted of a carrier tape having component housing parts formed with predetermined interval to contain respective electronic components, and a cover tape covering the component housing parts to prevent the components from jumping out from the component housing parts while the component housing tape wound on a housing tape reel is sequentially fed to a component extracting position, and an electronic component exposing device exposing the electronic components in the component housing parts to be allowed to be extracted, wherein the tape feeding device is constituted of a first feeding device and a second feeding device, and the electronic component exposing device is provided between the first feeding device and the second feeding device.

Component feeder

There is a need for providing an electronic component mounting apparatus, a component supply apparatus, and an electronic component mounting method capable of reducing inadvertent insertion of component supply tape and ensuring high reliability or capable of reducing wrong insertion of component supply tape, supplying new electronic component tape, and ensuring a high operation rate. Supply tape is inserted into an insertion entry of a component supply apparatus. An electronic component mounted on the supply tape is absorbed and is mounted on a printed board. Information about the electronic component mounted on the supply tape is read. Based on the read information, the component supply apparatus for inserting the supply tape is selected. The insertion entry is opened while it is closed when no supply tape is mounted.

Electronic component mounting apparatus

The invention is directed to increased stabilization of a pickup operation by reducing a reaction against disturbance by reducing a feedback value when a pickup rate is improved. A positional shifting amount of an electronic component on a suction nozzle before the electronic component is mounted on a printed board is stored in a RAM each time the component is picked up at a component feeding unit until a pickup count number reaches a predetermined pickup number, and a CPU calculates an average of the positional shifting amounts. When the pickup count number reaches the predetermined pickup number, the CPU obtains a temporary coefficient by adding an initial value to a value obtained by multiplying a negative coefficient by the pickup count number, and calculates a feedback value by multiplying the temporary coefficient by the average. The calculated feedback value is added to an offset value of a component pickup position to modify the offset value, and uses the offset value in the next pickup operation at the component feeding unit.

Electronic component mounting method and electronic component mounting apparatus

The invention is directed to reduction of torque by reduction of an outside diameter of a mounting head. A cylindrical cam rotation motor is provided under a nozzle rotation motor. A first rotation axis member as a rotor of the nozzle rotation motor is provided along an axis line of a nozzle holder and penetrates into the nozzle rotation motor and the cylindrical cam rotation motor. A second rotation axis member as a rotor of the cylindrical cam rotation motor is provided along an axis line of a cylindrical cam member and penetrates into the cylindrical cam rotation motor. A suction nozzle to be used protrudes from a lower end surface of the nozzle holder at a protrusion position.

Mounting head of electronic component mounting apparatus

An electronic component mounting apparatus enables a reliable decision of abnormal suction of a component even when the difference between the width and the height of the component is small. When the difference between the thickness of the electronic component detected by a sensor and the data on the thickness stored in the RAM is within the tolerance, a CPU judges that the component is held by a suction nozzle in a normal posture and executes a normal processing control. Then an image of the electronic component is captured by a recognition camera, and a recognition processing is made by an image processing unit to measure the geometry of the component. The CPU, then, judges whether the size of the component is within tolerance or not. When both X-dimension and Y-dimension of the component measured by the image processing unit are within the tolerance, the Y-dimension measured by the image processing unit and the thickness detected by the sensor are compared and the component is judged normal when the Y-dimension is larger.

An automatic electronic component-mounting apparatus is provided. A nut member is slidably arranged between a pair of rails. A head-lifting/lowering member is lowered and lifted with respect to the main block via the pair of rails and the nut member. A mounting head is attached to the head-lifting/lowering member. The head-lifting/lowering member is lowered and lifted to cause the mounting head to pick up an electronic chip component and then mount the electronic chip component on a printed circuit board. The head-lifting/lowering member is formed of a metal-ceramic composite material produced by combining a ceramic reinforcing material with a metal.

Automatic electronic component-mounting apparatus

There is provided a mounting head for an electronic component-mounting apparatus. A nozzle holder has a plurality of vacuum nozzles arranged circumferentially about an axis thereof in a manner such that each vacuum nozzle is capable of projecting from the nozzle holder and retracting in the nozzle holder. A holder support member supports the nozzle holder in a manner such that the nozzle holder can rotate about the axis thereof. A nozzle-rotating motor drives the nozzle holder about the axis thereof for rotation in normal and reverse directions. The nozzle holder is driven for rotation by the nozzle-rotating motor to bring one of the vacuum nozzles selected for use to a projecting position. The selected one is caused to project from a lower end face of the nozzle holder at the projecting position. A plurality of cam followers are mounted at respective upper portions of the vacuum nozzles. The cam followers are in contact with an annular end cam in a manner such that the cam flowers can move on the annular end cam. The annular end cam is formed with a nozzle-projecting surface for causing the selected one of the vacuum nozzles to project from the nozzle holder when the selected one of the vacuum nozzles is at the projecting position. A cam-rotating motor drives the end cam for rotation about an axis of the end cam in normal and reverse directions.

Mounting head for electronic component-mounting apparatus

There is provided a mounting head for an electronic component-mounting apparatus. A nozzle holder has a plurality of suction nozzles arranged circumferentially about a vertical axis thereof in a manner such that each suction nozzle is capable of projecting from the nozzle holder and retracting in the nozzle holder. A holder support member supports the nozzle holder in a manner such that the nozzle holder can rotate about the vertical axis thereof. Rotation drive means drives the nozzle holder for rotation in normal and reverse directions. The nozzle holder is driven for rotation by the rotation drive means to bring one of the suction nozzles selected for use to a projecting position. The selected one is caused to project from a lower end face of the nozzle holder at the projecting position. A plurality of cam followers are mounted at respective upper portions of the suction nozzles. The cam followers are in contact with an annular end cam in a manner such that the cam flower can move on the annular end cam. The annular end cam is formed with a nozzle-projecting surface for causing one of the suction nozzles corresponding in position thereto to project from the nozzle holder.

Growing community of inventors

Tatebayashi, Japan

Yoshinao Usui