Hitachi Automotive Systems, Ltd.

Hitachi, Ltd.

Other

Yoshimi Mori

Kenichi Nakayama

Yasuhiko Kimura

Tomoaki Kaimori

Toshiaki Ueda

Masahiko Honma

Takeshi Sakai

Hiromitsu Okamoto

Naoki Nishikawa

Takashi Genmoto

Tsuyoshi Gotou

Takahiro Omori

Takashi Ishigami

Yasuyuki Saito

Noriaki Hino

Keiji Oda

Takashi Yasuhara

Shigeru Yumiyama

Fuminori Ishikawa

Yutaka Matsunobu

Osamu Koizumi

Masaaki Hayashi

Hiroshi Kanazawa

Takashi Naganawa

Toshio Ishikawa

Takeshi Matsuo

Nobuaki Nakasu

Shin Onose

Hiroshi Hamano

Takayuki Koizumi

Hiromichi Hiramatsu

Tsuyoshi Goto

Toshinori Watanabe

Daiki Kajita

Yosuke Umesaki

Sakae Ishida

Hiroshi Matahira

Masaki Okamura

Takahiro Ohmori

Yoshikazu Kadowaki

Ko Onodera

Tomohiro Adachi

Takahiro Oomori

Shinji Kikawa

Kohei Ichikawa

A rotating electric machine includes: a stator core having a plurality of slots aligned along a circumferential direction; a stator having a stator coil with an enamel coating inserted into the slots of the stator core; and a rotor rotatably arranged over the stator core through a given gap. The stator coil includes: main coils of a plurality of phases in which a plurality of segment coils each having a rectangular cross-section wire formed into a substantially U-shaped wire in advance is connected to each other; a first sub-coil having a lead wire led from the slots and attached with an AC terminal, and connected to one end of the respective main coils; and a second sub-coil having a neutral wire led from the slots, and connected to the other end of the respective main coils. The lead wire and the neutral wire are each formed of a wire with a bend structure having a plurality of straights and bends.

Rotating electric machine and method for manufacturing the rotating electric machine

A rotational electric machine achieving both of productivity and insulation property is provided. A rotational electric machine includes an iron core having a plurality of slots, and a plurality of segment conductive bodies arranged in the slots, wherein the iron core includes a coil guide arranged at, at least, one of opening portions of the slots, and the coil guide includes a slot insertion portion located between the slot and the segment conductive body and at least one separation portion located between the segment conductive bodies, and the slot insertion portion and the separation portion are arranged in the slot together with the segment conductive body.

Rotary electric machine having insulator material filled between conductive bodies

A rotating electrical machine includes: a stator core; a stator winding; and a rotor. Cross conductors connect slot conductors to run astride slots with the slot pitch N+1 at coil ends on one side and run astride slots with the slot pitch N&#x2212;1 at coil ends on another side, with N representing a number of slots per pole; the stator winding includes slot conductor groups each having a plurality of slot conductors; the plurality of slot conductors in each slot conductor group are inserted at a predetermined number Nof successive slots so that the slot conductors in the slot conductor group take successive slot positions and successive layer positions; and the number Nis set so that N=NSPP+NL when NSPP represents a number of slots per phase per pole and a number of layers is expressed as 2&#xd7;NL.

Rotating electrical machine and vehicle equipped with rotating electrical machine

A rotating electrical machine includes a stator and a rotor. The stator winding includes a plurality of conductor segments inserted through the slots from one end surface of the stator core with end portions of the conductor segments projecting out beyond another end surface of the stator core. The conductor segments include an undeformed portion, a plastically deformed portion formed at the end portions thereof and a tapered portion. The plastically deformed portion has a dimension of the plastically deformed portion along a circumferential direction that is greater than a dimension of the undeformed portion along the circumferential direction and so that a dimension of the plastically deformed portion along a radial direction is smaller than a dimension of the undeformed portion along the radial direction. The conductor segments are welded together at tops of the plastically deformed portions thereof.

Rotating electrical machine and method for manufacturing rotating electrical machine

A rotating electrical machine includes: a stator core; a stator winding; and a rotor. Cross conductors connect slot conductors to run astride slots with the slot pitch N+1 at coil ends on one side and run astride slots with the slot pitch N&#x2212;1 at coil ends on another side, with N representing a number of slots per pole; the stator winding includes slot conductor groups each having a plurality of slot conductors; the plurality of slot conductors in each slot conductor group are inserted at a predetermined number Ns of successive slots so that the slot conductors in the slot conductor group take successive slot positions and successive layer positions; and the number Ns is set so that Ns=NSPP+NL when NSPP represents a number of slots per phase per pole and a number of layers is expressed as 2&#xd7;NL.

The present invention is directed to connection technology for providing a sufficient connection strength in bonding a wire material and a twisted wire each having a large diameter when directly bonding the wire material, which is used for a stator of an electric motor and a generator, and the twisted wire serving as a lead wire by ultrasonic bonding. A twisted wire having a plurality of core wires is hardened by ultrasonic vibration using a pressurized vibration tool when the twisted wire is connected to a wire material. After that, the twisted wire is reversed such that the hardened surface thereof faces the wire material and then comes into contact with the wire material. In this state, ultrasonic waves are applied to the hardened surface from the opposite side using the vibration tool, thereby connecting the hardened surface of the twisted wire and the wire material.

Method for connecting wire material and twisted wire, and stator of electric motor or generator

An object is to provide a rotating electric machine offering a high output and high efficiency by balancing inductance of each phase even if a stator is used in which stator windings of different phases are disposed in a slot of a stator core in a three-phase winding. A statorincludes a stator corehaving a plurality of slots arrayed circumferentially and opening to an inner peripheral surface and a stator windingwound in each of the slots. The stator windingis divided into at least two for each phase (U-A,U-B,V-A,V-B,W-A,W-B). After insertion of the stator core, the stator winding of each phase is connected in parallel or in series. The stator winding of each phase is disposed in slots such that combined inductance of different phases is equalized.

Stator winding for rotating electric machine

A rotating electric machine includes a rotor and a stator. The stator coil of the stator includes a set of a first stator coil and a second stator coil that is stored in an adjacent slot to a slot in which the first stator coil is stored, with a number of the set being same as a number of phases, and one end of each of the first stator coil and the second stator coil is a lead section and an other end is a neutral point. A plurality of the stator coils are arranged radially in layers in each slot, and a lead section of the first stator coil and a lead section of the second stator coil are connected with each other with one of the lead sections extending from an outermost layer of the slot and an other of the lead sections extending from an innermost layer of the slot so that the connected lead sections constitute an external connection terminal.

Rotating electric machine terminal arrangement

When electric wires (joint conductors) are disposed adjacent each other in a peeled state of coatings, a gap corresponding to the total thickness of both conductors' insulating films as skin layers is formed between end joined face portions of the conductors. The gap becomes larger because the conductors are tapered. Therefore, the adhesion between both conductors is impaired, with a consequent fear of occurrence of joining imperfection. In opposed joined face portions of electric wires (joint conductors), the conductors are deformed from the tips of their axes to the joined face side in such a manner that exposed portions at the tips of the conductors and insulating film faces located in the vicinity thereof are flush with each other or the exposed portions are projected. The gap formed between the electric wires (joint conductors) can be diminished, whereby the reliability of connection is improved and it becomes easier to perform the work of joint conductors, with the result that the productivity of a stator of a rotary electric machine such as an AC generator for a vehicle could be improved.

Joint structure of electric wire, stator of rotary electric machine, method for manufacturing the same

In a distribution winding stator using a coil for a rectangular conductor, a coil end is made smaller than before, and the reduction in the current density is aimed, so that a rotary electric machine of a small size and a high power output is obtained. A conductive wire of a rectangular shape in cross section is double-wound, and is allowed to be shifted by the whole width of the wire having double-wound the crowns of both ends, and is formed to crank shape so as to become a length within the range of the intervals of the adjacent slots, so that the conductive wire is formed by being inserted into the slot of the stator.

Rotary electric machine, crank-shaped continuously winding coil, distribution winding stator and forming method thereof

A rotary machine having a stator composed of a stator iron core having a plurality of slots formed in the direction of the rotation axis and stator windings inserted into the plurality of slots, wherein the stator windings are composed of a plurality of conductors respectively inserted into the plurality of slots in the direction of the rotation axis and the stator has a connection ring having slots into which the plurality of conductors are inserted in the direction of the rotation axis.

Rotary machine

An electric rotating machine has a rotor having N and S poles and includes a stator with an annular stator core and slots. Multiple-phase stator windings are embedded in the slots, and are formed by winding continuous wires such that straight parts of the stator windings pressed in a flat shape are wound in rings around a grooved cylindrical member. The cylindrical member is inserted into a bore defined by the annular stator core so that the grooves of the cylindrical member are arranged opposite to the slots. The sets of the windings are folded back alternately outside the slots of the stator core and are wound so the sets of the windings are embedded alternately in the direction of the depth of the slots. Leading and trailing ends of the continuous wires are superposed after being wound at least one turn around the circumferentially arranged slots of the stator.

Electric rotating machine and stator for the same

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Mito, Japan

Yoshimi Mori