Murata Manufacturing Co., Ltd.

Yoshihiro Matsumoto

Tadahiko Matsumoto

Takayoshi Nishiyama

Hitoshi Tsuji

Koji Nishi

Jun Nagai

Seiichi Takahashi

Takami Muto

Koji Kitamura

Takayuki Yamamoto

Naoto Kinoshita

Yuki Abura

An insulated DC-DC converter includes a substrate, a transformer, a primary side electronic component and a primary side wire defining a primary side circuit together with a primary winding, a secondary side electronic component and a secondary side wire defining a secondary side circuit insulated from the primary side circuit, together with a secondary winding, the secondary side electronic component including a choke coil, and an inter-circuit electronic component and an inter-primary side circuit wire connected over the primary side circuit and the secondary side circuit while insulating the primary side circuit and the secondary side circuit from each other in a DC manner. The choke coil spaced apart from one principal surface of the substrate, and at least one of the primary side electronic component and the inter-circuit electronic component and at least one of a portion of the primary side wire and a portion of the inter-primary side circuit wire are disposed between the choke coil and the one principal surface of the substrate.

Insulated DC-DC converter

A switching power-supply module includes a coil pattern of a transformer or an inductor disposed on a substrate. A portion of the coil pattern projects into an edge portion of the substrate. A plurality of terminals are arranged in the substrate edge portion so that they do not touch the coil pattern. The substrate edge portion is soaked in molten solder in the production procedure in order to fix the terminals onto the substrate with solder after components are solder-connected on the substrate. For this reason, the components were previously prohibited from being mounted in the substrate edge portion, and this region has been previously considered to be a dead space. However, in the present invention, since a portion of the coil pattern projects into the substrate edge portion, dead space is minimized, and the size of the substrate, that is, of the switching power supply module is greatly reduced.

Switching power-supply module

An isolated converter with a reduced size is disclosed. A small-sized multilayer sheet transformer includes a multilayer circuit board composed of a plurality of sheet substrates, coil patterns of primary and secondary coils disposed coaxially on the sheet substrates, and a core member disposed in a coil pattern unit formed of the coil patterns. In this multilayer sheet transformer, a coil pattern formed on the outer surface of the top layer and a coil pattern formed on the outer surface of the bottom layer are for the same coil on either the primary or secondary side. In the case where the coil patterns formed on the outer surfaces of the top and bottom layers of the multilayer sheet transformer are for the primary coil, an isolation gap is formed between the multilayer sheet transformer and a circuit on the secondary side to prevent an electrical breakdown between the primary and secondary sides. In the case where the coil patterns formed on the outer surfaces of the top and bottom layers of the multilayer sheet transformer are for the secondary coil, an isolation gap is formed between the multilayer sheet transformer and a circuit on the primary side to prevent an electrical breakdown between the primary and secondary sides.

Isolated converter

A DC-DC converter includes a primary side circuit for allowing a switching device to perform on/off operations to output energy in a primary coil of a transformer to a secondary coil. A secondary side circuit rectifies and smooths a voltage outputted from the secondary coil so as to output a DC-DC voltage. A voltage-detecting circuit rectifies and smooths a voltage outputted from a voltage-detecting coil provided in the transformer so as to output the voltage as a detected voltage corresponding to a voltage to be outputted from the secondary side circuit. A control circuit applies to the switching device a pulse control signal used for controlling on/off operation of the switching device according to the voltage outputted from the voltage-detecting circuit. A primary side current-detecting circuit converts a working current in the primary side circuit, the working current corresponding to a current in the secondary side circuit, for performing detection thereof, and for superposing the thus detected voltage corresponding to the working current with the detected voltage outputted from the voltage-detecting circuit so as to compensate for an amount of variation of an output voltage of the secondary side circuit. The variation is attributed to a variation of the working current in the secondary side circuit. A voltage determined by the superposed voltage is applied to the control circuit.

DC-DC converter which compensates for load variations

An overcurrent protection circuit provided for a switching power supply has a current detector, voltage superposition device, and circuit for reducing a driving pulse. The current detector detects a circuit current in the switching power supply and converts it to a voltage. The voltage superposition device generates a constant voltage and superposes the voltage onto the detected voltage converted by the current detector. The detected voltage onto which the constant voltage has been superposed is applied between the base and the emitter of a transistor which functions as the circuit for reducing the driving pulse. If an overcurrent flows through the switching power supply, the transistor is turned on and a current flows into the transistor. As a result, a voltage applied to a maximum-duty-cycle setting terminal of a PWM IC provided for the switching power supply and used for pulse-width-modulation control of a switch device is reduced, and the overcurrent is suppressed.

Growing community of inventors

Sagamihara, Japan

Yoshihiro Matsumoto