Shin-Etsu Chemical Co., Ltd.

Yoshihiko Hirai

Tadashi Amano

Yoshihiro Shirota

Takuya Ueda

Toshiaki Maruyama

Yoshitaka Okuno

Masatsugu Takano

A polymerization apparatus comprising a cylindrical polymerization vessel having a straight cylindrical section, a cooling means for cooling the contents of the polymerization vessel, and paddle impellers, each fixed to a central shaft positioned along the center line of the vessel and spaced apart at predetermined positions, each impeller having impeller blades for agitating the contents inside the polymerization vessel as the shaft is rotated, wherein the polymerization vessel has an inner capacity of 100 m.sup.3 or more and has a ratio L/D (the length L of the cylindrical section to the inner diameter D of the vessel) of at least 1.5, wherein three or more of the paddle impellers are arranged on and along said shaft in the center of the vessel, and wherein polymerization/inhibitor charge openings are arranged at positions on the interior surface of the wall of the polymerization vessel in such a manner that one charge opening is provided per paddle impeller at a position on the vessel wall which corresponds to the position of a paddle impeller along the shaft.

Polymerization apparatus and a method for producing polymer using the

A polymerization apparatus, comprises a polymerization vessel, a reflux condenser installed outside the polymerization vessel and a pipe connected between the reflux condenser and a wall of the polymerization vessel with an end thereof opening into a gaseous phase region inside the polymerization vessel, for returning the liquid condensate to the polymerization vessel, wherein said end projects from an inner surface of the wall of the polymerization vessel into the gaseous phase region. In polymerizing a monomer having an ethylenically unsaturated double bond using the polymerization apparatus, the quantity of heat removed by the reflux condenser is increased stepwise or continuously with progress of the polymerization, such that not less than 20% of the total reaction heat generated during the whole course of the polymerization is removed by the reflux condenser. With 100 or more repeated polymerization runs, polymer scale deposition inside the vessel is minimal even below the pipe end.

Polymerization apparatus effective in preventing polymer scale deposition

A polymerization process, comprises a polymerization vessel, a reflux condenser installed outside the polymerization vessel and a pipe connected between the reflux condenser and a wall of the polymerization vessel with an end thereof opening into a gaseous phase region inside the polymerization vessel, for returning the liquid condensate to the polymerization vessel, wherein said end projects from an inner surface of the wall of the polymerization vessel into the gaseous phase region. In polymerizing a monomer having an ethylenically unsaturated double bond using the polymerization apparatus, the quantity of heat removed by the reflux condenser is increased stepwise or continuously with progress of the polymerization, such that not less than 20% of the total reaction heat generated during the whole course of the polymerization is removed by the reflux condenser. With 100 or more repeated polymerization runs, polymer scale deposition inside the vessel is minimal even below the pipe end.

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Hasaki-machi, Japan

Yoshihiko Hirai