Nidec Corporation

Yoshiaki Oguma

Yasuyuki Kaji

Shinji Takemoto

Yusuke Yoshida

Tomotsugu Sugiyama

Ryota Hayashida

Shinsuke Hamano

Kenji Iwamoto

Ryosuke Ishida

Makoto Kobayashi

Masaki Adachi

Masamune Hiraki

In a fan, a housing includes decreased thickness portions and increased thickness portions arranged alternately in a circumferential direction. A distance between a central axis and an edge increases from an air inlet toward an air outlet. An inner circumferential surface has a minimum radius smaller than a distance between the central axis and an outermost portion of the edge. At a boundary between upper and lower housing portions of the housing, the inner circumferential surface has a radius greater than the distance between the central axis and the outermost portion of the edge. The increased thickness portions include component fastening structures defining a fastening structure arranged to fit the upper and lower housing portions to each other.

A fan motor includes a base member including a bottom plate portion, a bearing support portion, and a screw receiving portion. The bottom plate portion extends in directions perpendicular or substantially perpendicular to a central axis below a circuit board. The bearing support portion extends upward from the bottom plate portion and has a cylindrical or substantially cylindrical shape. The screw receiving portion is arranged to project upward from the bottom plate portion on a radially outer side of the bearing support portion. At least a portion of the screw receiving portion is arranged in a hole portion defined in the circuit board.

Fan motor

A fan motor includes a motor; an impeller; a motor control board; an AC/DC converter board; electronic components mounted on the AC/DC converter board; and a housing arranged to contain the motor, the impeller, the motor control board, and the AC/DC converter board. The housing includes a base portion arranged to hold a stationary portion of the motor on an axially upper side thereof; and a case portion arranged to extend to assume a tubular shape on an axially lower side of the base portion. The AC/DC converter board is arranged in an interior space of the case portion. At least a portion of the interior space is filled with a resin material. Surfaces of the AC/DC converter board and the electronic components are covered with the resin material. The fan motor further includes a projecting portion arranged to project into the interior space.

An insulator of a motor includes a body portion and a wire guide portion. The body portion is arranged to cover an upper surface, a lower surface, and circumferential side surfaces of each of a plurality of teeth. The wire guide portion is arranged to project downward from the body portion. A drawn-out portion of an electric wire which extends from a coil is arranged to reach a land portion arranged on a lower surface of a circuit board after passing through the wire guide portion. In addition, an area of contact between the drawn-out portion and the wire guide portion is arranged at an axial height lower than that of the lower surface of the circuit board.

Motor and method of manufacturing motor

In an axial fan, a housing includes a side wall arranged to surround an outer circumference of an impeller, and a substantially square or substantially rectangular flange arranged to project radially outward from an outer circumferential surface of the side wall. The side wall preferably includes three slit groups each including a plurality of slits arranged in a circumferential direction and arranged to extend through the side wall from an inner circumferential surface to the outer circumferential surface thereof. Two of the slit groups are defined in portions of the side wall which correspond to two adjacent corner portions in an upper half portion of the flange, while the remaining slit group is defined in a portion of the side wall which corresponds to a lower half portion of the flange. The upper and lower half portions are divided at a line parallel or substantially parallel to two opposing sides of the flange and passing through a central axis.

Axial fan and electronic device including the same

A motor includes a cover made of a resin material. The cover includes a first annular portion arranged to extend in an annular shape above coils, a side wall portion arranged to extend downward from an outer circumferential portion of the first annular portion, and a second annular portion arranged to extend radially outward or radially inward from a lower end portion of the side wall portion along an upper surface of a circuit board. The side wall portion is arranged to extend in an axial direction while filling in gaps between teeth on a radially inner side of radially outer end surfaces of the teeth. The coils are covered by the cover to be protected from dust, water droplets, etc. The radially outer end surfaces of the teeth are exposed from the cover, and are thus arranged to be in radial proximity to a rotor magnet.

Motor with stator cover formed by overlapping two members

An axial flow fan includes an impeller rotatable about a central axis with a plurality of rotor vanes, a motor that drives the impeller, a base portion that supports the motor, a housing that includes an intake vent, an exhaust vent, and an inner peripheral surface surrounding the impeller and the motor, and a plurality of stator vanes that respectively connects the base portion and the housing, wherein the inner peripheral surface includes a first inner peripheral surface arranged to increase a distance from the central axis toward the intake vent or the exhaust vent in an axial direction, and a recess provided between the first inner peripheral surface and a stator vane included in the plurality of stator vanes and facing the first inner peripheral surface. Thus, airflow is allowed to smoothly pass through the housing, resulting in a decrease in noise generated in the fan.

Axial flow fan

A fan for generating an air flow by rotating an impeller with a motor is provided. A cylindrical outer side surface of a rotor of the motor is press-fitted to an inner side surface of the impeller cup which is substantially cylindrical. An outer side surface of the impeller cup is a portion of a circular conical surface, thereby increasing the amount of air generated and transmitted by the fan. A gap is formed between the outer side surface and the inner cylindrical surface of the impeller cup. The cylindrical outer side surface of the rotor is connected to the inside of the inner cylindrical surface of the impeller cup coaxially with each other. Thus, the impeller and the rotor can be reliably fixed to each other with improved performance of transmitting air.

Growing community of inventors

Kyoto, Japan

Yoshiaki Oguma