Fanuc Corporation

Fanu Ltd

Yonpyo Hon

Kenzo Ebihara

Masayuki Hamura

Akira Yamamoto

Tomohiko Kawai

Masahiro Murota

Tomoki Shimizu

Harutora Inaba

Hiroshi Minami

Takeshi Ooki

Yasuhiro Sakaida

Ryuu Iwatate

A processing method includes: a step of setting a workpiece having a workpiece surface made of a material containing metal, on a precision processing machine; and a forming step of forming multiple grooves having a V-shaped cross-section, at intervals of a constant pitch in a predetermined area on the workpiece surface, using a tool provided in the precision processing machine to thereby form a V-groove pattern made up of the multiple grooves, in the predetermined area. In the forming step, each time one groove is formed, the relative position between the tool and the workpiece is moved in a direction intersecting the longitudinal direction of the groove and the angle of the groove face of the groove is gradually varied so that a uniform color can be visually recognized in every location in the predetermined area when the predetermined area is observed from a predetermined viewpoint.

Processing method and object

An on-machine measurement device that locates a tip position of a blade of a machining tool provided on a machining device includes: a measurement unit configured to measure, in a workpiece that has been machined by the machining tool, a height of a reference plane not machined by the machining tool and a height of a machined surface machined by the machining tool; and a locating unit configured to locate the tip position of the blade of the machining tool based on information on a machining depth specified at the time of machining of the workpiece, and the height of the reference plane and the height of the machined surface that are measured by the measurement unit.

On-machine measurement device, machine tool, and on-machine measurement method

A machine tool for performing a cutting process on a workpiece with a cutting tool, includes: a pre-machining shape acquisition unit configured to acquire the shape of the workpiece before cutting, as a pre-machining shape; a target shape acquisition unit configured to acquire a target shape of the workpiece after cutting; a differential shape acquisition unit configured to acquire a differential shape between the pre-machining shape and the target shape; and a machining path setting unit configured to set machining paths so as to perform the cutting process on the differential shape only.

Machine tool and control method of machine tool

Lathe

A linear drive unit and a machine tool having the linear drive unit, capable of being applied to various applications, while taking into consideration the balance between the thrust force and the cogging of a linear motor. The linear drive unit has a magnetic gap changing mechanism which is configured to change a magnitude of a magnetic gap between a coil and a magnet, by displacing at least one of the coil and the magnet so that the coil and the magnet approach or are separated from each other.

Linear drive unit with a magnetic gap changing mechanism

A machine tool having an onboard measuring device automatically carries out various works which include ultra precision machining, washing and onboard measuring, by a numerical controller, without any interposition of a worker. For achieving this, an operation region of drive axes of the machine tool is previously divided into a machining region, a washing region and a measuring region. Positions of the drive axes are always monitored by the numerical controller, and when the drive axes enter each of the regions, a work allocated to each of the regions is automatically started and the work is continuously carried out until drives axes exit the region.

Machine tool having onboard measuring device

A shape measurement data is acquired by measuring along a spiral measurement path a lens shape which is machined along a spiral machining path. An interpolated shape measurement data at intersecting points of a radial line passing through a center of the lens shape and the spiral measurement path is acquired by interpolating the shape measurement data, and a compensated machining amount for removing a machining error at each of the intersecting points (the machining points) is calculated from the interpolated shape measurement data by interpolation. Further, a machining point compensated machining amount at each of the machining points on the spiral machining path is calculated from the calculated compensated machining amount, and a compensated machining path is created on the basis of the machining point compensated machining amount.

Lens shape machining method and lens shape machining device for carrying out measurement along spiral measurement path

A measurement program is created for measurement performed by moving X- and Z-axes so that a central axis of a probe is perpendicular to the surface of a reference sphere, and errors are obtained between original probe position data and probe position data obtained by measurement performed at two different angles &#x3b8;and &#x3b8;of a rotary axis according to the created measurement program. Position coordinates of a tip end of the probe at the two different angles &#x3b8;and &#x3b8;of the rotary axis are corrected so that the errors are zero. Then, the X- and Z-axis coordinates are corrected based on a positive or negative phased shift amount, and measurement errors are obtained by calculation. A real probe tip position is defined by the X- and Z-axis coordinates corrected by a correction amount with which the obtained measurement errors become minimum.

Method for calculating probe mounting position in on-machine measuring device

A contact type measurement device performs measurement with displacement of a probe, while a contact member attached to the probe is in contact with an object to be measured. Data on the relationship of a contact force of the probe to the object to be measured with an angle between the central axis of the probe and the direction of gravity, the amount of displacement of the probe, and a fluid pressure for applying a pushing-out or pulling-in force to the probe is stored in advance and, on the basis of this data, the fluid pressure or the amount of displacement of the probe is controlled to automatically and precisely adjust a fine contact force of the probe to the object to be measured.

Contact type measurement device having fine contact force adjustment mechanism

A machine tool is fitted with a position detector for detecting a position of a moving axis of the machine tool and an on-machine measuring device for measurement on the machine tool. An axial position detection signal output from the position detector and a measurement signal output from the on-machine measuring device are received through interfaces by a numerical controller that controls the machine tool. These interfaces are designed so that the numerical controller receives the axial position detection signal and the measurement signal with the same timing.

Machine tool with numerical controller and on-machine measuring device

In a simultaneous multi-axis measuring machine tool system including linear drive axes and rotation axes to measure a surface shape of an object to be measured by using an on-board measuring device having a probe mounted, at one end thereof, with a spherical contactor, a numerical controller controls driving of the linear drive axes and the rotation axes so that a central axis of the probe is always oriented in a direction perpendicular to the surface of the object to be measured and that the spherical contactor of the probe comes in contact with and follows a surface of the object to be measured.

Machine tool system for measuring shape of object to be measured by using on-board measuring device

An ultra-precision machine tool capable of accurately detecting a machining start position, in which movable axes are supported by fluid bearings. A workpiece is mounted on a rotary table of a B axis, and the rotary table is mounted on an X axis that is a linear motion axis. A tool is mounted on a Y axis. The Y axis is mounted on a Z axis. The X axis is moved reciprocally each time the Z axis is moved a predetermined amount, a machining surface of the workpiece is scanned, and it is determined whether or not position deviation of the X, Y and B axes reaches or exceeds a reference value. The Y axis is driven and the tool is moved toward the workpiece a predetermined amount, and the above-described scan is performed. When the position deviation of the X, Y and B axes reaches or exceeds the reference value it is determined that contact between the tool and the workpiece has occurred, and this contact point is stored as the machining start position, the Y axis is skipped, and the tool is moved a predetermined amount in a direction away from the workpiece, thus enabling a point of maximum protrusion from the machining surface of the workpiece to be simply detected as the machining start point.

Machine tool having function of detecting contact between tool and workpiece

A machine tool capable of automatically correcting an orientation of a workpiece or machining attachment based on detection results from position detectors that the machine tool inherently has. The machine tool comprises: position detectors; position deviation determining means; contact detection means that detects a contact between a probe and a surface of the workpiece or the machining attachment based on a position deviation; movable axis stopping means; coordinate value detection means; inclination determining means; and correction means. The inclination determining means moves linear axes to perform detection of contacts between the probe and the surface of the workpiece or the machining attachment at least two different points, and determines an inclination of the workpiece or the machining attachment using the obtained coordinate values. The correction means corrects a mounting error of the workpiece or the machining attachment, or corrects the machining program based on the determined inclination.

Machine tool having function of correcting mounting error through contact detection

A method for setting a working origin for a rotary tool in contact with a work piece to be machined, having: applying to a main spindle which holds the rotary tool, with a tip of a cutting edge of the rotary tool in contact with an outer surface of the work piece fixed to a work table, a load torque to such an extent that the rotary tool is not caused to be rotated; applying the load torque to the main spindle, and moving either the work table or the main spindle in a jog feed in a direction of any one of feed shafts such that the tip of the cutting edge is moved away from the outer surface along an axial direction of the rotary tool or in the direction orthogonal to the axial direction; and setting a coordinate at the moment when the main spindle starts rotation as a working origin of the jog feed in the direction of the any one of the feed shafts.

Method for setting working origin and machine tool for implementing the same

There is provided a contact type measuring instrument in which the contact force of a probe is adjusted by a force created by compressed air and an attraction force between a permanent magnet and a magnetic body. This measuring instrument gives a pulling-in force or a pushing-out force to the probe by controlling a fluid pressure in a probe body. Also, between the permanent magnet attached to the tip end of a movable part of a micrometer attached to the probe body and a plate-shaped member attached to the end part on the side opposite to a contact of the probe, an attraction force according to a distance between the permanent magnet and the plate-shaped member is created.

Growing community of inventors

Yamanashi, Japan

Yonpyo Hon