Gm Global Technology Operations LLC

Cummins Inc.

Yongjie Zhu

Chunhao J Lee

Jun-Mo Kang

Yue-Yun Wang

Dongxu Li

Chen-Fang Chang

Chen-fang Chang

Vivek Anand Sujan

Suresh Gopalakrishnan

Hanho Yun

Govindarajan Kothandaraman

Timothy R Frazier

Lei Hao

Muhammad Hussain Alvi

Paul M Najt

David T Proefke

Ibrahim Haskara

Yiran Hu

Louis G Hector, Jr

Nicholas W Pinto

Meng Jiang

Orgun A Guralp

Steven E Muldoon

Insu Chang

Sai S V Rajagopalan

David J Brooks

Alessia Tuninetti

Michael P Barker

Brandon D Mazzara

Vivek J Sujan

Matthew Rademacher

Xueyu Zhang

Madhumita Ramesh Babu

A system in an electric or hybrid vehicle includes two or more battery packs to power one or more motors of the vehicle to move the vehicle. A controller dynamically activates an operational mode of the vehicle during vehicle operation, the operational mode being one of a plurality of possible operational modes. Each of the possible operational modes defines which of the two or more battery packs are connected to the one or more motors and, based on two or more of the two or more battery packs being connected to the one or more motors, also defines an interconnection among the two or more of the two or more battery packs. The plurality of possible operational modes includes a first operational mode defining a series connection between the two or more battery packs and second operational mode defining a parallel connection between the two or more battery packs.

Multi-voltage vehicle operation

An example method includes receiving, at a module management unit (MMU) associated with a battery cell, a battery cell parameter measurement associated with the battery cell. The MMU in is communication with a battery radio frequency module via a first link. The method further includes performing, by the MMU, a first function based at least in part on the battery cell parameter measurement to generate a first signal, and transmitting, from the MMU, the first signal to the battery radio frequency module via the first link. The method further includes performing, by the battery radio frequency module, a second function based at least in part on the first signal to generate a second signal. The method further includes transmitting, from the battery radio frequency module, the second signal to a controller, and performing, by the controller, a third function based at least in part on the second signal.

Distributed battery management for a vehicle

A method for controlling a vehicle charging and thermal operation includes monitoring at least a charge characteristic of a battery system and a thermal characteristic of the battery system. The method predicts a battery system temperature at a future time (t) based at least in part on the monitored characteristics using a predictive physics model and maintains the battery system temperature above a minimum temperature threshold and below a maximum temperature threshold by adjusting a charging profile based at least in part on the predicted battery system temperature.

Predictive control for proactive thermal and energy management charging

A charging system includes: a charge port that receives shore power; a DC-to-DC converter or a motor inverter circuit; switches that connect the charge port and the DC-to-DC converter or the motor inverter circuit to battery packs; and a control module. The control module: determines open circuit voltages or states of charges of the battery packs; based on the open circuit voltages or the states of charges of the battery packs, determines whether to connect at least one of the battery packs to the charge port, the DC-to-DC converter, and the motor inverter circuit; and based on the determination of whether to connect at least one of the battery packs, control states of the switches to charge the at least one of the battery packs by selectively connecting the at least one of the battery packs to (a) the charge port, or (b) the DC-to-DC converter or motor inverter circuit.

Balancing of battery packs via DC-to-DC converters and motor inverter circuits

A system for key absence management in a vehicle configured to be started by an electronic key fob includes a key absence management controller that implements a method configured to authorize starting of the vehicle by monitoring presence and absence of the electronic key fob in the vehicle. If the controller finds the electronic key fob to be present in the vehicle, then the controller authorizes starting of the vehicle. If the controller finds the electronic key fob to be absent from the vehicle, then the controller authorizes starting of the vehicle based on detection of a keyless authority indicator. A vehicle configured to be started by an electronic key fob includes the system with the controller that implements the method.

System and method for key absence management in a vehicle

A vehicle includes a propulsion system having multiple electric motors. A battery system is connected to the electric motors via a direct current to direct current (DC-DC) converter and an inverter. The battery system includes a battery assembly having a plurality of battery modules. Each of the battery modules has multiple individual battery cells arranged in battery packs, a set of sensors configured to monitor a set of parameters of each battery pack, and a plurality of battery pack mounts. Each battery pack mount includes a base plate and a top plate and an actuator configured to alter a distance between plates. A monitoring unit is configured to monitor a value representative of a battery pack pressure, determine whether the value falls within a pressure threshold window, and maintain the value within the pressure threshold window by actively altering the battery pack pressure.

Battery pressure active control

A vehicle includes two or more battery packs configured to power a motor. A controller is configured to dynamically activate an operational mode during operation. The operational mode is one of multiple possible operational modes including a first operational mode defining a series connection between the two or more battery packs and second operational mode defining a parallel connection between the two or more battery packs. The connection between the battery packs is controlled by a first plurality of switches. A plurality of low voltage loads are connected to a subset of the battery packs in the battery packs such that a power output of the subset of the battery packs provides full power to the plurality of low voltage loads. The plurality of low voltage loads are connected to only the subset of the battery packs in both the first operational mode and the second operational mode.

A trip energy estimation system for a vehicle includes a traffic speed module configured to determine an average traffic speed along a projected route, a path information module configured to output path information indicating route features along the projected route, a perceived speed module configured to output a perceived vehicle speed along the projected route based on the average traffic speed and the path information, and a dynamic driving module configured to calculate and output a predicted driver speed based on the perceived vehicle speed and a feedback input indicative of the predicted driver speed. The dynamic driving module is configured to execute a machine learning algorithm to calculate the predicted driver speed.

Traffic-info-incorporated NNT driver model for EV trip energy prediction

A system for controlling propulsion in a vehicle includes a switching system connected to a battery system connected to a drive unit and to one or more electrical loads by a propulsion bus. A controller is configured to control the switching system to vary a voltage applied to the drive unit. The controller is configured to receive a request to transition between operating modes, the transition including a change of a voltage applied to the drive unit from an initial voltage level to a target voltage level. The controller is configured to sequentially perform deactivating the one or more electrical loads, based on the target voltage being higher than the initial voltage, pre-charging the one or more electrical loads, based on the target voltage being lower than the initial voltage, performing a discharge procedure, and operating the switching system to apply the voltage at the target voltage level.

Voltage control of multi-battery systems

A method of detecting misfire in a combustion engine of a motor vehicle engine includes measuring a speed of a crankshaft, calculating a modal coefficient for each cylinder of the combustion engine, and indicating a misfire for at least one of the cylinders based on the calculation of the modal coefficients.

Engine misfire detection

An aftertreatment assembly includes a selective catalytic reduction (SCR) device having a catalyst and configured to receive an exhaust gas. A controller is operatively connected to the SCR device. The controller having a processor and a tangible, non-transitory memory on which is recorded instructions for executing a method of model-based monitoring of the SCR device. The method relies on a physics-based model that may be implemented in a variety of forms. The controller is configured to obtain at least one estimated parameter, and at least one threshold parameter based at least partially on a catalyst degradation model. The catalyst degradation model is based at least partially on a predetermined threshold storage capacity (&#x398;). A catalyst status is determined based on a comparison of the estimated and threshold parameters. The operation of the assembly is controlled based at least partially on the catalyst status.

Model-based monitoring for selective catalytic reduction device in aftertreatment assembly

This disclosure provides a system and method for controlling internal combustion engine system to reduce operation variations among plural engines. The system and method utilizes single-input-single-output (SISO) control in which a single operating parameter lever is selected from among exhaust gas recirculation (EGR) fraction and charge air mass flow (MCF), and a stored reference value associated with the selected lever is adjusted for an operating point in accordance with a difference between a measured emissions characteristic and a pre-calibrated reference value of the emissions characteristic for that operating point. Adjusting the selected operating parameter lever towards the theoretical pre-calibrated reference value of the operating parameter lever for each of plural operating points can reduce engine-to-engine variations in engine out emissions.

Engine feedback control system and method

A method for estimating the volumetric efficiency in an internal combustion engine in real time includes the following steps: (a) monitoring an oxygen percentage of gases in the intake manifold using an oxygen sensor coupled to an intake manifold; and (b) determining, via a control module, a volumetric efficiency of the internal combustion engine in real time based, at least in part, on the oxygen percentage of the gases in the intake manifold.

Method for estimating volumetric efficiency in powertrain

A method for controlling intake airflow in an internal combustion engine including an intake air compressor includes determining a first compressor boost signal based upon a predetermined intake manifold pressure command, determining a second compressor boost signal based upon a predetermined exhaust pressure limit, determining a compressor boost control command based upon the first compressor boost signal and a limit comprising one of a maximum boost setting and said second compressor boost signal, and controlling the intake air compressor in response to the compressor boost control command.

Method and apparatus to operate internal combustion engine employing an intake air compressor

An internal combustion engine is configured to operate in a homogeneous-charge compression-ignition combustion mode. A method for operating the internal combustion engine includes determining a desired effective charge dilution for a cylinder charge for a cylinder firing event. A desired air/fuel ratio, a desired intake air mass and a desired intake oxygen are determined to achieve the desired effective charge dilution for a combustion event. The desired air/fuel ratio is adjusted based upon a difference between the desired intake oxygen and the actual intake oxygen, and engine operation is controlled to achieve the adjusted desired air/fuel ratio.

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Troy, MI, United States of America

Yongjie Zhu