Apple Inc.

Shima Seiki Mfg., Ltd.

Yohji Hamada

Daniel A Podhajny

Daniel D Sunshine

Kathryn P Crews

Joseph Benjamin Walker

Peter F Coxeter

Benjamin M Rappoport

John J Baker

Jahan C Minoo

Jonathan Robert Peterson

Siddhartha Hegde

Rimple Bhatia

Donald L Olmstead

Eugene Antony Whang

Benjamin Andrew Shaffer

Christopher I Wilson

David M Kindlon

Vincenzo Vuono

Kirk M Mayer

Andrew L Rosenberg

Sarah J Montplaisir

Javier Mendez

Timon A Wright

Chad J Miller

Jessica J Lu

Zebinah P Masse

Takashi Kino

Lia Mieko Uesato

Tatsuya Kosui

Amit S Barve

Sofiane Berlat

Aedhan M Loomis

Patrick Perry

Daniel A Podhajnyy

Electrical components may have plastic packages. Contacts may be formed on exterior surfaces of the plastic packages. A plastic package for an electrical component may have an elongated shape that extends along a longitudinal axis. A first groove may run parallel to the longitudinal axis on a lower surface of the plastic package. A second groove may run perpendicular to the first groove on an opposing upper surface of the plastic package. The electrical components may be coupled to fibers in a fabric such as a woven fabric. A first solder connection may be formed between the first groove and a first fiber such as a weft fiber. A second solder connection may be formed between the second groove and a second fiber such as a warp fiber.

Fabric with embedded electrical components

A pair of headphones may include first and second ear cups that each contain one or more speakers. The speakers may emit audio through a sound-permeable warp knit spacer fabric that is coupled to each ear cup. The warp knit spacer fabric may include inner and outer fabric layers joined by a spacer layer. The outer fabric layer may have first and second regions with different fabric densities. The first region with the greater fabric density may be used to form a label such as an R-shape or L-shape to indicate which ear cup should cover the user's right ear and which ear cup should cover the user's left ear. The denser first region may have diamond-shaped openings of a first size and the less dense second region may have diamond-shaped openings of a second size that is greater than the first size.

Electronic devices with sound permeable fabric

Electronic equipment may include structured fabric. Structured fabric may be used as a protective case or cosmetic cover for an electronic device, may be used to form a band that holds an electronic device against a user's body, or may be used to cover one or more openings in an electronic device. Structured fabrics may be soft and pliable while maintaining the ability to hold a given shape without added support. Structured fabric may be formed by laminating fabric such as warp-knit fabric with a stiffener such as polymer film. Structured fabrics may include openings through which signals such as optical or audio signals pass. To maintain the geometry and shape of the openings in the structured fabric without covering the openings, the stiffener and adhesive that are attached to the fabric may be cut to form a pattern of openings that align with the openings in the fabric.

Structured fabrics for electronic devices

A fabric strap may be configured to attach an electronic device to a user's body. Some of the strands in the fabric strap may be stretchable strands. A stretchable strand may include an elastic core covered by one or more layers of material. The elastic core may be formed from a single elastic strand or may be formed from multiple elastic strands. The first layer of material on the elastic core may be a strand that is twisted around the elastic core. The second layer of material on the elastic core may be a strand that is braided around the first layer of material and the elastic core. The first layer may have a thickness that is greater than that of the elastic core and the second layer of material. The first and second layers of material may be formed from non-stretchable or stretchable materials.

Stretchable strands for fabric items

An electronic device such as a pair of headphones may be provided with left and right speakers for playing audio to a user. Control circuitry in the electronic device may play audio through the speakers in an unreversed configuration in which left channel audio is played through a first of the speakers that is adjacent to a left ear of the user and right channel audio is played through a second of the speakers that is adjacent to a right ear of the user or a reversed configuration in which these channel assignments are reversed. The headphones may have ear cups that house the speakers. Capacitive touch sensors, force sensors, and other sensors on the ear cups may measure ear shapes and finger grip positions on the ear cups to determine whether to operate in the unreversed or reversed configuration. Sensors may gather gestures and other user touch input.

Electronic devices with orientation sensing

A warp knitting system may knit a seamless tube of fabric. The fabric may have a spacer between outer and inner fabric layers. The knitting system may have first and second needle guide systems. The first and second needle guide systems may each have selectively linked needle bed sections that guide respective needles. A guide bar system may have guide bars that dispense strands of material during knitting. Each guide bar may be positioned using a respective guide bar positioner. The guide bar system may be shifted relative to the needles using a rotational positioner. The needle guide systems and guide bar system may be formed from selectively coupled links. The selectively coupled links may be configured to adjust the diameter of the tube of fabric to a desired value. The thickness of the tube may be adjusted by adjusting a gap between the first and second needle guide systems.

Tubular warp knit spacer fabric

An item may be formed from structures that include holes. Stitching may be used to form a seam that joins the structures. The stitching may be formed from a chain stitch that passes through the holes. The holes may be formed from loops of knit fabric or other holes. Leather layers, polymer layers, fabric layers, and other structures with holes may be joined using the stitching. During fabrication, a layer of material with holes may be placed on an adjustable-shape fixture having a bed of needles. The shape of the bed of nails in the adjustable-shape fixture may then be changed. After the fixture has been used to transform the shape of one or more of the structures, the structures may be placed on needles in an assembly fixture and the stitching between the structures may be formed. The item may be an electronic device cover or other item.

Items formed using stitching equipment with adjustable-shape fixtures

Weaving equipment may include warp strand positioning equipment that positions warp strands and weft strand positioning equipment that inserts weft strands among the warp strands to form fabric. One or more of the warp strands may be selectively modified along its length using a warp strand modification unit. The warp strand modification unit may be interposed between the fabric and a reed, may be interposed between the fabric and the warp strand positioning equipment, may be mounted to the reed, or may be incorporated elsewhere in the weaving equipment. Warp strand modifications may include adding segments of metallic paint coatings or other conductive coatings, adding insulating coatings, applying other liquids to segments of the warp strand, modifying the stretchiness of warp strands, removing material from segments of the warp strand, and attaching electrical components to the warp strand.

Weaving equipment with strand modifying unit

Weaving equipment may include strand positioning equipment that positions warp strands and that inserts weft strands among the warp strands to form fabric. The weaving equipment may include one or more guide arms that pushes warp strands in the weft direction during weaving. Fabrics having warp strands that extend in both the warp direction and the weft direction may be used in forming circuitry in fabrics such as touch sensor circuitry. For example, a touch sensor in a fabric may be formed using first conductive warp strands that form first touch sensor electrodes and second conductive warp strands that form second touch sensor electrodes that overlap with the first touch sensor electrodes. The second conductive warp strands may each have a first portion that extends in the warp direction and a second portion that extends in the weft direction across the first touch sensor electrodes.

Conductive signal paths in woven fabrics

Conductive yarns in a knitted fabric may include insulating cores covered with metal layers that form signal paths. Open circuits may be formed in the yarns by removing metal from the insulating cores at selected locations within the yarns. The fabric may be formed from rows of interlocked loops of the yarn. The open circuits may be located on the loops so that each loop with an open circuit has a first segment of the metal layer that is separated from a second segment of the layer by a portion of the loop from which the metal layer has been removed. Each electrical component may have terminals that span a respective one of the open circuits and that are shorted respectively to the metal of the first and second segments.

Knit fabric with electrical components

An item may include fabric or other materials formed from intertwined strands of material. The strands of material may include non-conductive strands and conductive strands. The strands may be intertwined by a warp knitting machine to produce a warp knit fabric. The warp knit fabric may include intertwined warp strands and weft insertion strands that are inserted amongst the warp strands. The weft insertion strands may extend across less than all of the warp strands. The weft insertion strands may include parallel segments that each extend across a different portion of the warp strands. The segments of weft insertion strands may have different widths relative to one another and relative to the width of the fabric. The weft insertion strands may be inserted into the warp knitting machine across the warp strands using a weft insertion device that is positioned by a computer-controlled positioner.

Warp knit fabrics with variable path weft strands

Apparatus, comprising fabric () formed from fibers (); and an electrical component () having first and second perpendicular fiber guiding structures, wherein a first of the fibers is soldered in the first fiber guiding structure and a second of the fibers is soldered in the second fiber guiding structure.

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Wakayama, Japan

Yohji Hamada