Borgwarner Inc.

Borg-warner Automotive Gmbh

Yih-Fang Chen

Robert C Lam

Kenji Maruo

Feng Dong

Marc A Yesnik

Kenneth C Yuergens

Nirmal R Pavangat

Bulent Chavdar

Abdul-Hafiz Afaneh

A friction material which includes a porous base material, at least one type of resin material, and at least one type of nanoparticle-sized friction modifying particle is disclosed. The resin material is substantially uniformly dispensed throughout the base material and a non-continuous layer of a predetermined amount of the nanoparticle-sized friction modifying materials forms a porous top surface on the base material.

Porous friction material with nanoparticles of friction modifying material

Sintered, carbon friction materials are made from fibrous materials that are impregnated with resins prior to sintering. Preferably, non-woven fibrous materials are impregnated with phenolic resin and sintered at 400 to 8000 C. The resulting material has an open porosity above 50 percent by volume.

Carbon friction materials

A method of making a friction material which includes a porous base material, at least one type of resin material, and at least one type of nanoparticle-sized friction modifying particle, is disclosed. The resin material and the nanoparticle-sized friction modifying particles are substantially uniformly dispensed throughout the base material.

Porous friction material comprising nanoparticles of friction modifying material

A friction material which includes a porous base material, at least one type of resin material, and at least one type of nanoparticle-sized friction modifying particle, is disclosed. The resin material and the nanoparticle-sized friction modifying particles are substantially uniformly dispensed throughout the base material.

A friction material which includes a base material, at least one type of resin material, and at least one type of nanoparticle-sized friction modifying particle is disclosed.

Friction material with nanoparticles of friction modifying layer

A friction material has a first layer of a base material and a second layer of at least one type of friction modifying particle having substantially symmetrical geometric shapes on a top surface of the base material. The second layer has an average thickness of about 30 to about 200 microns and the surface area coverage of about 80 to about 100% such that the top layer has a fluid permeability lower than the first layer.

Friction material with friction modifying layer having symmetrical geometric shapes

The present invention relates to a fibrous base material comprising a primary layer of less fibrillated aramid fibers, synthetic graphite and at least one filler material, and a secondary layer of carbon particles on at least one surface of the fibrous base material for use in a non-asbestos friction material. In certain embodiments, the fibrous base material is impregnated with a phenolic or phenolic-based resin material, including, for example, a mixture of a phenolic resin and a silicone resin to form a friction material having good 'break-in' and durability characteristics.

Fibrous lining material comprising a primary layer having less

The present invention relates to a friction material comprising a fibrous base material primary layer of less fibrillated aramid fibers, synthetic graphite and at least one filler material, and a secondary layer of a mixture of carbon particles and at least one retention aid coated on at least one surface of the primary layer. In certain embodiments, the fibrous base material is impregnated with a phenolic or phenolic-based resin material, including, for example, a mixture of a phenolic resin and a silicone resin to form a friction material having high heat resistance and high friction durability characteristics.

Carbon deposit friction lining material

A plate and facing assembly (10), including a plate (12) and a facing (14) mounted on the plate. The facing (14) defines a substantially circular outer groove (20) and a substantially circular inner groove (22) spaced from the outer groove. The facing (14) defines a waved groove (24) between the outer and inner grooves (20, 22). The outer, inner and waved grooves (20, 22, 24) are interconnected by a plurality of flow grooves (28, 30, 32) defined by the facing (14). The grooves (20, 22, 24) interact to channel the flow of fluid.

Plate and facing assembly

The present invention relates to a fibrous base material comprising fibrillated aramid fibers, cellulose fibers, and at least one type of filler material and a non-asbestos friction material produced therefrom by impregnating the fibrous base material with a phenolic or modified phenolic resin. The friction material exhibits good anti-shuddering properties and is especially useful in continuous slip clutch applications.

Growing community of inventors

Lisle, IL, United States of America

Yih-Fang Chen