Taiwan Semiconductor Manufacturing Comp. Ltd.

Yi-Jyun Huang

Bao-Ru Young

Tung-Heng Hsieh

Mei-Yun Wang

Fu-Kai Yang

Chen-Ming Lee

Sheng-Hsiung Wang

Yun Lee

An integrated circuit includes a substrate, an isolation feature disposed over the substrate, a fin extending from the substrate above the isolation feature, and a gate structure disposed directly over the isolation feature. The integrated circuit further includes a first dielectric layer disposed directly above the isolation feature and adjacent to the gate structure, and a first etch stop layer disposed between the first dielectric layer and the isolation feature. The integrated circuit further includes a second dielectric layer disposed directly above the first dielectric layer, and a second etch stop layer disposed between the first and the second dielectric layers and between the gate structure and the second dielectric layer. The first etch stop layer is also disposed between the gate structure and the second etch stop layer. A conductive feature is directly above the isolation feature and directly contacting the first dielectric layer.

Methods for reducing contact depth variation in semiconductor fabrication

A semiconductor device includes a fin structure, first and second gate structures, a source/drain region, a source/drain contact layer and a separation layer. The fin structure protrudes from an isolation insulating layer disposed over a substrate and extends in a first direction. The first and second gate structures are formed over the fin structure and extend in a second direction crossing the first direction. The source/drain region is disposed between the first and second gate structures. The interlayer insulating layer is disposed over the fin structure, the first and second gate structures and the source/drain region. The first source/drain contact layer is disposed on the first source/drain region. The separation layer is disposed adjacent to the first source/drain contact layer. Ends of the first and second gate structures and an end of the source drain contact layer are in contact with a same face of the separation layer.

Semiconductor device suppressing rounded shapes of source/drain contact layers

An integrated circuit includes a substrate, an isolation feature disposed over the substrate, a fin extending from the substrate alongside the isolation feature such that the fin extends above the isolation feature, and a dielectric layer disposed over the isolation feature. A top surface of the dielectric layer is at a same level as a top surface of the fin or below a top surface of the fin by less than or equal to 15 nanometers.

The present disclosure describes an exemplary replacement gate process that forms spacer layers in a gate stack to mitigate time dependent dielectric breakdown (TDDB) failures. For example, the method can include a partially fabricated gate structure with a first recess. A spacer layer is deposited into the first recess and etched with an anisotropic etchback (EB) process to form a second recess that has a smaller aperture than the first recess. A metal fill layer is deposited into the second recess.

Mitigation of time dependent dielectric breakdown

A method includes providing a device structure having an isolation structure, a fin adjacent the isolation structure and taller than the isolation structure, and gate structures over the fin and the isolation structure. The isolation structure, the fin, and the gate structures define a first trench over the fin and a second trench over the isolation structure. The method further includes forming a first contact etch stop layer (CESL) over the gate structures, the fin, and the isolation structure; depositing a first inter-layer dielectric (ILD) layer over the first CESL and filling in the first and second trenches; and recessing the first ILD layer such that the first ILD layer in the first trench is removed and the first ILD layer in the second trench is recessed to a level that is about even with a top surface of the fin.

Semiconductor device including FinFET with self-align contact

Finfet with self-aligned source/drain

Method of manufacturing finFETs with self-align contacts

A semiconductor device includes a fin structure, first and second gate structures, a source/drain region, a source/drain contact, a separator, a plug contacting the source/drain contact and a wiring contacting the plug. The fin structure protrudes from an isolation insulating layer and extends in a first direction. The first and second gate structures are formed over the fin structure and extend in a second direction crossing the first direction. The source/drain region is disposed between the first and second gate structures. The interlayer insulating layer is disposed over the fin structure, the first and second gate structures and the source/drain region. The first source/drain contact is disposed on the first source/drain region. The separator is disposed adjacent to the first source/drain contact layer. Ends of the first and second gate structures and an end of the source drain contact are in contact with a same face of the separator.

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Taipei, Taiwan

Yi-Jyun Huang