Caterpillar Inc.

Yi Dong

Ashok Nanjundan

Jinmiao Zhang

Frederick W Brust

Xiao Chen

Wayne R Tanner

Pingsha Dong

Yuping Yang

Keith Alan Herman

Patrick J Crilly

Zhishang Yang

Edward T Martin

Tarsem S Jutla

Zhenning Cao

A method for providing a process model for a material in a manufacturing process. The method includes the steps of receiving stress and distortion information of the material from a previous manufacturing process, determining updated stress and distortion information of the material from a process model for the present manufacturing process, the updated stress and distortion information being a function of the stresses and distortions caused by the present manufacturing process and the stresses and distortions from the previous manufacturing process, and providing the updated stress and distortion information of the material to a subsequent manufacturing process.

Method for providing a process model for a material in a manufacturing process

A method for controlling distortion of a material during a weld process. The method includes modeling the weld process of the material, determining distortions produced by the weld process, determining a plurality of simulated induced distortions in the model to offset the produced distortions, generating a plurality of actual induced distortions in the material as a function of the simulated induced distortions, and performing the weld process on the material.

Method for controlling distortion of a material during a weld process

A method and apparatus for providing a simulation of a welding process using integrated models which are interconnected by an interconnection tool to determine stresses and distortions of a material being welded. The method and apparatus includes determining a model of a geometry of a set of materials to be welded, defining a set of coordinates of elements and nodes of the geometry model for a finite element analysis mesh, delivering the finite element analysis mesh coordinates to a thermal analysis model, the thermal analysis model including an analytical solution model and a finite element analysis model, and determining a thermal analysis of the welding process, the thermal analysis responsively providing a thermal history of the welding process. The method and apparatus further includes delivering the thermal history of the welding process to a structural analysis model, and providing a structural analysis of the welding process as a function of the thermal history.

Method and apparatus for providing a simulation of a welding process using integrated models

A method for determining a model for a welding simulation, and the associated model. The method includes the steps of determining a history annihilation model of a material being welded, determining a strain hardening model of the material being welded, determining a three-dimensional virtual elements detection model of the material being welded, and incorporating the above models into a constitutive model for the welding simulation.

Method for determining a model for a welding simulation and model thereof

A method for designing a weld fixture. The method includes modeling a set of distortions produced by applied mechanical forces on a material to be welded, modeling a set of distortions produced by applied thermal forces on the material to be welded, determining a set of reaction forces at a series of locations on a simulated weld fixture as a function of the modeled distortions, and designing a weld fixture as a function of the set of reaction forces.

Method for designing a weld fixture based on predicted stresses and distortions

A method for providing an analytical solution for a thermal history of a welding process having multiple weld passes. The method includes the steps of inputting a plurality of files and parameters, preprocessing information from the plurality of files and parameters to determine a set of conditions associated with the welding process, determining a region of influence of at least one heat source used in the welding process as a function of the set of conditions, determining a plurality of point heat source solutions within the region of influence, determining a temperature solution for each weld pass as a function of a superposition of the plurality of point heat source solutions, and determining the thermal history of the welding process as a function of the temperature solutions.

Method for providing an analytical solution for a thermal history of a welding process

A method for determining a heat source model for a weld. The method includes the steps of determining a double elliptical distribution of the heat density of the weld, modifying the double elliptical distribution as a function of a profile geometry of the weld, and determining the heat source model as a function of the modified double elliptical distribution.

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Peoria, IL, United States of America

Yi Dong