Fuji Electric Co., Ltd.

Fuji Electric Device Technology Co., Ltd.

Mitsubishi Electric Corporation

Hitachi, Ltd.

National Institute of Advanced Industrial Science and Technology

Fuji Electric Holdings Co., Ltd.

Yasuyuki Kawada

Takeshi Tawara

Shun-ichi Nakamura

Yoshiyuki Yonezawa

Kazuhiro Mochizuki

Ryoji Kosugi

Masahide Gotoh

Aki Takigawa

Shiyang Ji

Makoto Utsumi

Hidenori Koketsu

Hidenori Kouketsu

Tae Tawara

After trench etching but before formation of a gate insulating film, a 15-minute to 60-minute heat treatment under a mixed gas atmosphere containing nitric oxide gas and nitrogen gas at a temperature from 1200 degrees C. to 1350 degrees C. and a 30-minute to 75-minute heat treatment under a nitrogen gas atmosphere held at the temperature of the 15-minute to 60-minute heat treatment are successively performed, oxidizing etching damage of inner walls of trenches. The total treatment time of the heat treatments includes a total time of at least 90 minutes when the temperature is a predetermined maximum temperature. The oxide layer of the trench inner walls is removed, exposing a clean face. Emission intensity of band edge emission for SiC obtained by CL analysis of surface areas of the inner walls of the trenches is at least equal to the emission intensity of the band edge emission for SiC obtained by the CL analysis of a surface free of dry etching.

Silicon carbide semiconductor device and method of manufacturing silicon carbide semiconductor device

The silicon carbide semiconductor device includes: a silicon carbide layer; a silicon dioxide layer provided above the silicon carbide layer and containing nitrogen; and a transition region arranged between the silicon carbide layer and the silicon dioxide layer, and containing carbon, oxygen, and nitrogen, wherein the maximum nitrogen concentration in the transition region is 1.0×10cmor higher. The maximum nitrogen concentration in the transition region is five or more times higher than the maximum nitrogen concentration in the silicon dioxide layer.

Silicon carbide semiconductor device

A silicon carbide semiconductor device includes a silicon carbide semiconductor substrate of a first conductivity type, a first semiconductor layer of the first conductivity type, a second semiconductor layer of a second conductivity type, first semiconductor regions of the first conductivity type, trenches, a gate insulating film, gate electrodes, and an interlayer insulating film. The gate insulating film is formed by performing nitriding and oxidation by at least two sessions of a heat treatment by a mixed gas containing nitric oxide and nitrogen, the gate insulating film being configured by a first gate insulating film that is a silicon nitride layer, a second gate insulating film that is a silicon oxide film, and a third gate insulating film that is a silicon oxide film having a nitrogen area density lower than that of the second gate insulating film.

A method of manufacturing a silicon carbide substrate having a parallel pn layer. The method includes preparing a starting substrate containing silicon carbide, forming a first partial parallel pn layer on the starting substrate by a trench embedding epitaxial process, stacking a second partial parallel pn layer by a multi-stage epitaxial process on the first partial parallel pn layer, and stacking a third partial parallel pn layer on the second partial parallel pn layer by another trench embedding epitaxial process. Each of the first, second and third partial parallel pn layers is formed to include a plurality of first-conductivity-type regions and a plurality of second-conductivity-type regions alternately disposed in parallel to a main surface of the silicon carbide substrate. The first-conductivity-type regions of the first and third partial parallel pn layers face each other in a depth direction of the silicon carbide substrate, and the second-conductivity-type regions partial parallel pn layers face each other in the depth direction.

Method of manufacturing silicon carbide semiconductor device, method of manufacturing silicon carbide substrate, and silicon carbide substrate

After trench etching, trench corner portions are rounded by hydrogen annealing at a temperature of at least 1500 degrees C. Next, n-type regions that cause leak current and are formed in inner walls of the trenches by the hydrogen annealing are removed by a heat treatment (hydrogen etching) under a hydrogen atmosphere of a temperature less than 1500 degrees C. and the inner walls are planarized. Next, the inner walls are nitrided by introducing nitrogen into the heat treatment furnace while the temperature of the hydrogen-etching heat treatment decreases, thereby forming a SiN film along the inner walls. Next, an HTO film is formed, as gate insulating films, on the SiN film along the inner walls of the trenches. Thereafter, by PDA, an oxygen amount of an interface section of a SiO/SiC interface is set to be at most 1.6&#xd7;10/cmand a nitrogen amount is set to more than 5.0&#xd7;10/cm.

Before formation of gate insulating films, an oblique ion implantation of oxygen into opposing sidewalls of trenches, from a top of an oxide film mask is performed, forming oxygen ion-implanted layers in surface regions of the sidewalls. A peak position of oxygen concentration distribution of the oxygen ion-implanted layers is inside the oxide film mask. After removal of the oxide film mask, HTO films constituting the gate insulating films are formed. During deposition of the HTO films, excess carbon occurring at the start of the deposition of the HTO films and in the gate insulating films reacts with oxygen in the oxygen ion-implanted layers, thereby becoming an oxocarbon and being desorbed. The oxygen ion-implanted layers have a thickness in a direction orthogonal to the sidewalls at most half of the thickness of the gate insulating films, and an oxygen concentration higher than any other portion of the semiconductor substrate.

A plurality of trenches are formed so as to reach a prescribed depth from the surface of an n-type epitaxial layer. A refractory metal carbide film, such as a TaC film is formed via sputtering on the surface of sections (mesa regions) of the n-type epitaxial layer interposed between the adjacent trenches. Sections of the TaC film on the inner walls of the trenches are removed via etching. While the surface of the mesa regions is covered by the TaC film, the inside of the trenches is filled with a p-type epitaxial layer that is grown by CVD, thereby forming a parallel pn structure. Then, sections of the p-type epitaxial layer protruding above the surface of the parallel pn structure and the TaC film above the surface of the mesa regions are ground until top surfaces of n-type regions and p-type regions of the parallel pn structure are exposed.

Method of manufacturing silicon carbide semiconductor device, and method of manufacturing silicon carbide substrate

A manufacturing yield and reliability of a semiconductor device including a power semiconductor element is improved. A plurality of trenches DT extending in an x direction and spaced apart from each other in a y direction orthogonal to the x direction are formed in a substrate having a main crystal surface tilted with respect to a &#x3c;11-20&#x3e; direction. Also, a super-junction structure is constituted of a p-type column region PC made of a semiconductor layer embedded in the trench DT and an n-type column region NC made of a part of the substrate between the trenches DT adjacent in the y direction, and an angle error between the extending direction of the trench DT (x direction) and the &#x3c;11-20&#x3e; direction is within &#xb1;&#x3b8;. The &#x3b8; is determined by {arctan {k&#xd7; (w/h)}}/13 for the trench having a height of h and a width of w. Herein, the k is at least smaller than 2, preferably 0.9 or less, more preferably 0.5 or less, and still more preferably 0.3 or less.

Semiconductor device and manufacturing method thereof

In a silicon carbide semiconductor device, an n-type drift layer is formed on a front surface of an n-type semiconductor substrate. Next, a trench is formed in the n-type drift layer, from a surface of the n-type drift layer. Next, a p-type pillar region is formed in the trench. A depth of the trench is at least three times a width of the trench. The p-type pillar region is formed by concurrently introducing a p-type first dopant and a gas containing an n-type second dopant incorporated at an atom position different from that of the first dopant.

Silicon carbide semiconductor device and a method of manufacturing a silicon carbide semiconductor device

A method of growing a single-crystal, silicon carbide epitaxial film on a silicon carbide substrate by chemical vapor deposition is disclosed that results in a stress value of the epitaxial film within &#xb1;7.8 MPa. For example, from the start of the growth of the epitaxial film until completion, introduction of a source gas including a gas containing silicon, a gas containing carbon, and a gas containing chlorine into a reaction chamber and performing epitaxial growth is alternately performed with suspension of the supply of the gas containing silicon and the gas containing carbon into the reaction chamber while furnace temperature is maintained as is during performing processing in a gas atmosphere containing only hydrogen, or hydrogen and hydrogen chloride, whereby the epitaxial film is grown. Employing such a method enables manufacture of a substrate having a silicon carbide epitaxial film with minimal warpage.

Method of producing a silicon carbide single-crystal substrate by epitaxial growth of a SiC epitaxial film on a SiC substrate

On a first epitaxial layer of a first conductivity type or a second conductivity type provided on a front surface of a silicon carbide substrate, a mark indicating a crystal axis direction of the silicon carbide substrate within a margin of error of one degree is provided. The mark is created on the silicon carbide substrate by forming the first epitaxial layer of the first conductivity type or the second conductivity type on the front surface of the silicon carbide substrate, detecting a stacking fault from the first epitaxial layer, and confirming the crystal axis direction of the silicon carbide substrate from the detected stacking fault.

Silicon carbide semiconductor base, method of crystal axis alignment in silicon carbide semiconductor base, and method of manufacturing silicon carbide semiconductor device

Provided is a method of manufacturing a silicon carbide semiconductor device with a long carrier lifetime without carrying out an additional step after a SiC single crystal substrate is fabricated using a chemical vapor deposition method. The silicon carbide semiconductor device manufacturing method includes (a) growing a silicon carbide single crystal film at a first temperature on a silicon carbide semiconductor substrate using chemical vapor deposition; (b) cooling the silicon carbide semiconductor substrate from the first temperature to a second temperature, which is lower than the first temperature, in an atmosphere of a carbon-containing gas after growing the silicon carbide crystal film; and (c) subsequently cooling the silicon carbide semiconductor substrate to a third temperature, which is lower than the second temperature, in a hydrogen gas atmosphere.

Silicon carbide semiconductor device manufacturing method

A method of manufacturing a silicon carbide semiconductor device, having a silicon carbide semiconductor element substrate and a surface electrode film forming an ohmic contact between them. A first electrode film including nickel is formed on the substrate surface. A second electrode film with nickel silicide is formed on a first electrode film surface. The surface film is formed having the ohmic contact between the substrate surface and the first electrode film by annealing to cause silicon of the substrate and nickel of the first electrode film to react and convert the first electrode film to silicide. The first electrode film is formed with a thickness so that during annealing, an amount of carbon atoms is liberated from the substrate and diffuses toward the first electrode film, wherein the liberated amount is equal to or less than the amount of carbon atoms that the second electrode film is able to take in during annealing.

Method of manufacturing silicon carbide semiconductor device

A method of manufacturing a silicon carbide semiconductor device includes ion implanting an impurity into a surface of a semiconductor substrate comprised of silicon carbide, forming a protective film in the surface implanted with the impurity, and heat treating the semiconductor substrate covered by the protective film to activate the impurity. During formation of the protective film, the protective film has a 2-layer structure including a first protective film in the surface of the semiconductor substrate that supplies atoms that become insufficient in the semiconductor substrate as a result of the heat treating, and a second protective film in a surface of the first protective film that suppresses vaporization of silicon atoms from the first protective film. The first protective film may be a silicon film and the second protective film may be a carbon film or a carbon nitride film.

Method of manufacturing a silicon carbide semiconductor device including forming a protective film with a 2-layer structure comprised of silicon and carbon

A method of producing a trench gate type MOSFET is provided in which each intersection trench is formed as a two-stage trench structure. A gate trench is backfilled with a mask material and the mask material is then patterned to form a mask used for forming each intersection trench. The intersection trench intersecting the gate trench is provided so as to be deeper than the gate trench. A Schottky electrode is provided in the bottom of each intersection trench. In this manner, there is provided a trench gate type semiconductor device and a method of producing the same, in which: the cell pitch can be reduced even when a wide band gap semiconductor is used as a main semiconductor substrate; good ohmic contacts can be obtained; and an excessive electric field is prevented from being applied to an insulating film in the bottom of each trench.

Growing community of inventors

Tsukuba, Japan

Yasuyuki Kawada